Need the factory book for your Perkins 100 Series diesel? This 144-page Perkins 100 Workshop Manual PDF (OEM TPD 1377E) covers the 102-05, 103-07, 103-10, 103-13, 103-15, 104-19, and 104-22 engines, from cylinder head to crankshaft. You get factory wiring diagrams for the alternator, starter motor, and auto-shutdown circuits, plus a full specifications section: torque tensions, cylinder bore dimensions, injection timing, and undersize bearing charts. Step-by-step procedures walk you through the fuel injection pump, timing case, pistons, and coolant pump. Head bolt torque matters here: 37 Nm on the 102-05 and 103-07 but 100 Nm on the 104-22, and the tables call out every variant. Seat the glowplugs at 17 Nm. No more guessing which spec fits which engine. Bookmarked with a live text layer, so you can jump straight to injection pump timing right from your phone in the shop.
What's Inside This Manual
| System | Pages | Key Topics |
|---|
| General Information | 11-22 | Introduction, Safety Precautions, Engine Preservation, Powerpart Recommended Consumable Products, Engine I.D. Location, Engine Views - 3 Cylinder Front and Rear |
| Specifications | 23-34 | Basic Engine Data, Thread Sealant, Recommended Torque Tensions, Data and Dimensions, Injection Timing, Cylinder Bore Dimensions, Piston and Piston Ring Dimensions, Gudgeon Pin |
| Cylinder Head Assembly | 35-58 | Rocker Cover and Inlet Manifold, Rocker Assembly, Rocker Shaft, Fan and Mounting, Exhaust Manifold and Gasket, Fuel Injection Pipes / Fuel Return Pipes, Oil Pipes, Atomisers |
| Piston and Connecting Rod Assemblies | 59-66 | Big End Bearing and Cap, Piston and Connecting Rod, Piston and Piston Ring, Piston Ring and Block, Small End Bush, Connecting Rod |
| Crankshaft Assembly | 67-74 | Crankshaft Pulley, Flywheel, Backplate and Oil Seal, Crankshaft Retainer Setscrews and Crankshaft, Bearing Clearance, Main Bearings |
| Timing Case and Drive Assembly | 75-92 | Fuel Injection Pump, Timing Cover, Slider, Camshaft Retainer Plate, Camshaft and Cam Followers, Camshaft Assembly, Max Fuel Screw and Max Speed Screw, Idler Gear and Oil Pump |
| Cylinder Block Assembly | 93-94 | Front Bush, Cylinder Block Top Face |
| Engine Timing | 95-98 | Fuel Injection Pump Timing |
| Aspiration System | 99-100 | Breather System |
| Lubrication System | 101-106 | Oil Filter Canister, Pressure Relief Valve, Lubricating Oil Sump, Strainer and Suction Pipe, Lubricating Oil Pump, Oil Pressure Switch |
| Fuel System | 107-114 | Atomisers, Fuel Lift Pump, Fuel Injection Pump, Vent Points |
| Cooling System | 115-120 | Fan and Mounting, Coolant Pump, Thermostat |
| Flywheel and Housing | 121-124 | Flywheel, Flywheel Housing |
| Electrical Equipment | 125-140 | Electrical Shut Off Solenoid, Alternator, Starter Motor (Wiring Diagrams, Auto Shutdown Wiring Diagrams) |
| Auxiliary Equipment | 141-142 | Radiator Anti-Vibration Mountings |
| Special Tools | 143-144 | Special Tools List |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| 102-05, 103-07, 103-10 |
| Rocker cover and inlet manifold torque | 11 Nm (8 lbf ft) 1.1 kgf m | p. 35 |
| 102-05, 103-07, 103-10, 103-13, 103-15 |
| Rocker assembly torque | 23 Nm (17 lbf ft) 2.3 kgf m | p. 36 |
| All Models |
| Torque for Glowplugs | 17 Nm (12 lbf ft) 1,7 kgf m | p. 44 |
| Torque for fuel injection pipes 102-05, 103-07, 103-10 | 22 Nm (16 lbf ft) 2,2 kgf m | p. 41 |
| Torque for fuel injection pipes 103-13, 103-15, 104-19, 104-22 | 20 Nm (15 lbf ft) 2,0 kgf m | p. 41 |
| Valve tip clearance (cold) | 0.2 mm | p. 23 |
| Oil pressure switch operating range | 19.3-39.3 KPa | p. 106 |
| 102-05, 103-07, 103-10, 103-13, 103-15, 104-19 |
| Oil pressure relief valve pressure (102-05, 103-07, 103-10, 103-13, 103-15, 104-19) | 262-359 KPa | p. 23 |
| 104-22 |
| Oil pressure relief valve pressure, 104-22 | 352-448 KPa | p. 23 |
| 102-05, 103-07 |
| Fan belt deflection (102-05, 103-07) | 4 mm | p. 115 |
| 103-10 |
| Fan belt deflection, 103-10 | 5 mm | p. 115 |
| 103-13, 103-15, 104-19 |
| Fan belt deflection (103-13, 103-15, 104-19) | 6 mm | p. 115 |
