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Caterpillar 365B Series II Repair Manual (incl. Wiring)

$79.95

Model: 365B Series II
Type: Excavator
Serial: JMB | DER
5567 Pages·60 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (4-level navigation)

Same factory service manual used by authorized dealer technicians.

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Air Inlet and Exhaust System section opening for the 3176C and 3196 engine (RENR1222) with its systems operation and testing contents
Caterpillar 365B Series II Repair Manual (incl. Wiring)
$79.95

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This is the factory Caterpillar SIS repair manual for the 365B and 365B Series II excavators, serial prefixes JMB and DER, running the 3196 engine with electronic unit injectors. All 5,567 pages of it cover everything from valve lash and gear timing through swing drive, final drives, undercarriage and the full hydraulic system with real pressure and flow numbers, not vague ranges. The Hydraulic System section alone runs nearly 2,000 pages, and the book prints new-machine and service-limit values side by side, which is what you actually need when deciding if a pump is worn or a used machine is tired. It closes with the genuine schematics library, including the RENR3765 electrical schematic sheet and hydraulic schematics for standard, attachment, combined function and medium pressure circuits.

What's Inside This Caterpillar 365B Series II Repair Manual

SystemPagesKey Topics
Air Inlet and Exhaust System2-97Turbocharger and Aftercooler Tests, Inlet Manifold Pressure, Exhaust Temperature, Black and White Smoke Troubleshooting
Basic Engine98-5083196 Engine: Rear Power Take-Off, Top Centre Positioning, Gear Timing, Blowby and Compression Tests, Valve Lash, Bearing and Piston-Ring Wear Inspection, Crankshaft and Cylinder Block
Cooling System509-671Overheating Checks, Cooling System Tests, Water Temperature Regulator, Hydraulic and Radiator Fan Motor Speed Test and Adjust, Coolant Contamination
Electrical and Starting System672-1625Machine ECM, Monitoring System, Sensors and Switches, Electronic Control System Operation, Diagnostic and Calibration Operation, Harness and Circuit Tests
Engine Arrangement1626-1712Engine Speed Performance Test, Welding Precautions, Component Location, Hard Start, No-Crank, Knock and Shutdown Troubleshooting
Frame and Body1713-1813Swing Drive Removal, Disassembly and Assembly, Counterweight Removal and Lifting Chain, Automatic Lubrication Level Switch, Engine Enclosure
Fuel System1814-1961Electronic Unit Injectors: Adjust and Test, Fuel System Prime, Fuel Pressure and Quality Tests, Air in Fuel, Consumption Troubleshooting
Hydraulic System1962-3922Main and Pilot Hydraulic Systems, Duplicate Load Signal, Pilot Gear Pump, Filters, Relief Valves and Accumulator, Pedal and Joystick Controls, Main Pump, Control Valves, Swing and Travel Motors, Full Testing and Adjusting with Pressure Specifications
Implements3923-4020Boom (Including 7800 Mm and Front Shovel), Boom Bearings and Seals, Bucket Linkage, Stick, Removal and Installation Procedures
Lubrication System4021-4089Oil Pressure and Blowby Tests, Oil Consumption and Temperature Inspection, Oil Contamination Troubleshooting, Oil Pump
Machine Arrangement4090-4102Service Intervals and Heating and Air Conditioning Service Publications
Operator Station4103-5137Cab, Air Conditioning and Heating System with Its Schematic, Refrigerant Compressor, Condenser, Evaporator and Accumulator, Blower and Damper Actuators, Monitor and Controls
Power Train5138-5247Final Drive Removal, Disassembly and Assembly, Duo-Cone Seal Installation, Sprocket, Travel on Level Ground Test
Service Equipment and Supplies5248-5296Cab Pressurisation and Filtration, Refrigerant Manifold Gauge Set Procedures, Required Tools
Undercarriage5297-5407Track Adjuster, Track Roller Frame, Front Idler and Recoil Spring, Rollers and Track Link Removal and Installation
Work Tools5408-5461Combined Function and One-Way and Two-Way Work Tool Hydraulics with Calibration, Medium Pressure System, Bucket Adjuster, Bucket Removal
Torque Specifications5462-5511General Torque Charts for Metric and Inch Fasteners, Fittings and Ground Engaging Tools
Schematic5512-5567Schematics Library: 365B and 365B Series II Excavator Electrical System (RENR3765, 48 by 35 Inch Sheet), Hydraulic Schematics for Standard, Attachment, Combined Function and Medium Pressure Circuits, Magnet Controller Reference Schematic, Fluid Power and Electrical Graphic Symbols

Quick Reference Specifications

SpecificationValuePage
Wear tiers
Swing pump flow rate230 ± 30 L/min (60 ± 8 US gpm) new / 165 L/min (44 US gpm) service limitp. 2440
Pilot pump flow85 ± 5 L/min (22 ± 1 US gpm) new / 70 L/min (18 US gpm) service limitp. 2447
Right swing, new machine
Swing time6.4 seconds or lessp. 2280
Overswing1000 mm (39 inches) or lessp. 2280
Boom cylinder, new machine
Cylinder drift with empty bucket6.0 mm (0.24 inch) or lessp. 2282
New machine
Boom cylinder operating speed, extension4.7 ± 0.5 secondsp. 2285
Drift reduction valve pressure37000 ± 350 kPa (5365 ± 50 psi)p. 2451
All Models
Signal relief valve pressure32000 ± 490 kPa (4640 ± 72 psi) new / 30040 to 32490 kPa service limit (Boom and stick circuits) / 35000 ± 490 kPa new / 33040 to 35490 kPa service limit (Heavy lift and travel circuits)p. 2449
Boom and stick cylinders, new
Cylinder line relief pressure, head end37000 ± 490 kPa (5350 ± 72 psi)p. 2450
Right swing motor, new
Swing motor relief valve pressure34800 ± 1960 kPa (5050 ± 285 psi)p. 2450
Right travel forward, new
Travel crossover relief valve pressure39200 ± 1470 kPa (5700 ± 215 psi)p. 2450
Front and rear pumps
Margin pressure adjusting screw1960 ± 100 kPa (285 ± 15 psi)p. 2450
Adjustment sensitivity 690 kPa (100 psi) per full turn, locknut 16 ± 1 N·m
Pilot relief valve pressure4100 ± 100 kPa (595 ± 15 psi)p. 2451
Work tool circuit, new
Hammer relief valve pressure16000 kPa (2320 psi)p. 2457
At -25 °C (-13 °F)
Pilot accumulator charge pressure1490 kPa (216 psi)p. 2291
BrandCaterpillar
Model365B Series II
Machine TypeExcavator
Manual TypeRepair Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages5,567
File Size60 MB
Serial RangeJMB, DER
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes
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