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Clark C500Y180 to C500Y350 Service Manual — Wiring Diagrams

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Model: C500 Y180 | C500 Y200S | C500 Y225S | C500 Y225L | C500 Y250S | C500 Y250L | C500 Y300S | C500 Y300L | C500 Y350 | C500 Y200 | C500 250S | C500 250L | C500 300S | C500 300L | C500 350
Type: Lift Truck
Serial: Y2235-1-7056 and above | Y2235HT-1-7061 and above
705 Pages·85 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (3-level navigation)
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Clark C500 Y180-Y350 exploded view of torque converter and flex drive plates with component parts list.
Clark C500Y180 to C500Y350 Service Manual — Wiring Diagrams
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Hot wheel bearings, a failed stall test, a mast that drifts under load: this 705-page Clark C500 Y180 service manual PDF is the factory shop book for those jobs, covering 15 variants of the C500 lift truck from the Y180 through the 350. Hydraulic diagrams trace flow from the Tyrone and J. S. Barnes pumps through the Vickers and Commercial Intertech control valves, and the wiring diagram lays out your starter, alternator, and battery circuits. Drive axle and transmission work fill close to half the book, from Clark-Hurth and Rockwell axle overhauls to clutch modulation, plus air brake service and steering pressure checks. Change the hydraulic filters every 500 operating hours, and torque the drive axle to frame bolts to 447-503 lbf-ft (606-681 N·m). Hub on, adjusting nut in hand, seating torque unknown. That number (with its model exceptions) sits one bookmark away in a text-searchable PDF, and your truck is stacking pallets again by end of shift.

What's Inside This Manual

SystemPagesKey Topics
Engine21-47Engine Troubleshooting, Engine Removal, Ford Engine Specifications, Cummins Engine Specifications
Cooling System48-60Troubleshooting, Radiator Removal, Testing and Maintenance, Radiator Repair
Fuel System61-87Troubleshooting, Induction System, Accelerator Linkage, Impco LPG Lock-Off Valve, Impco LPG Vaporizer-Regulator
Transmission88-203Troubleshooting, Transmission Stall Test, Transmission Removal, Transmission Clutch Modulation, Transmission Maintenance and Service, Linkage and Controls
Electrical204-228Starter and Battery Troubleshooting, Alternator Troubleshooting, Wiring Diagram, Electrical Tools
Drive Axle229-381Troubleshooting, Drive Axle Removal, Drive Axle Wheel Bearing Adjustment, Clark-Hurth and Rockwell Drive Axle Maintenance and Service
Prop Shaft382-388Troubleshooting, Prop Shaft Removal, Prop Shaft Overhaul
Wheels and Tires389-405Lifting Jacking and Blocking, Wheel and Tire Mounting, Safe Handling of Multi-Piece Rim Wheels
Parking Brake406-411Troubleshooting, Mechanical Release of Parking Brake
Service Brake412-482Troubleshooting, Air Brake System, Air Brake Treadle Valve, Air Brake Chambers, Air Brake Compressor, Rockwell Cam Brakes
Steering Column and Steering Gear483-493Troubleshooting, Removing Steering Handwheel, Removing Column and Gear and Gear From Column, Steering Pump Removal and Overhaul
Steer Axle494-543Troubleshooting, Steer Axle Removal, Steer Axle Overhaul, Steer Cylinder Removal and Overhaul, Steer Cylinder Overhaul, Steering System Pressure Check, Hydraulic Filters
Hydraulic Components544-680Troubleshooting, Hydraulic Pump-General, Tyrone Hydraulic Pump Overhaul, J. S. Barnes Hydraulic Pump Overhaul, Vickers Control Valve Overhaul, Lift & Tilt Control Valve Overhaul
Upright-Carriage-Forks681-685Upright Troubleshooting, Fork Removal and Inspection
Counterweights686-689Counterweight Removal and Installation
Decal Replacement and Placement690-693Pinch Point Decal, Transmission Oil Requirements, Fuel Requirements, Directional Control Decal, Shift Control Decal, Nameplate
Specifications694-705General Specifications

Quick Reference Specifications

SpecificationValuePage
Drive axle to frame bolts torque447-503 lbf-ft [606-681 N·m]p. 236
Parking brake release bolt storage pocket nut torque10 lbs-ftp. 236
Mounting bolt torque300 - 400 lb.ft. (406 - 461 N·m)p. 526
Retainer bolt torque25 - 28 lb.ft. (34-38 N·m)p. 526
Hydraulic filter replacement interval500 operating hoursp. 533
Hydraulic fluid drain and pick up screen cleaning interval2,000 operating hours or once a yearp. 533
Pump Capacity65.5 GPM @ 2500 RPMp. 550
Capscrew Torque80 - 90 lb. ft. (108 - 122 N·m)p. 550
Wheel Lug Nut Torque100-120 lbf ftp. 11
Engine Oil Pressure (at normal operating speed)30-60 PSIp. 12
Front Engine Mount Bolt Torque60-65 lbf-ftp. 36
Flywheel Housing Bolt Torque30-33 lbf-ftp. 36
BrandClark
ModelC500 Y180, C500 Y200S, C500 Y225S, C500 Y225L, C500 Y250S, C500 Y250L, C500 Y300S, C500 Y300L, C500 Y350, C500 Y200, C500 250S, C500 250L, C500 300S, C500 300L, C500 350
Machine TypeLift Truck
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages705
File Size85 MB
Serial RangeY2235-1-7056 and above, Y2235HT-1-7061 and above
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes
SKU: CLARK-C500Y180C500Y200SC50-SVC-13D45 Categories: , Tags: , , , , , , , , , , , , , , , Brand:

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