| Planned Maintenance Procedures | 15-63 | Lubrication Charts, Battery Service, Multi-Function Control Handle Switches, Visual Inspection, Operational Tests, Cleaning, Lubrication Chart Key, Cold Storage Applications, Standard Applications, Battery Handling, Battery Removal, Reach, Tilt & Aux. Switches |
| Electric Motors | 64-118 | Electric Motor Service, Traction Motor Service, Pump Motors, Auxiliary/Steer Pump Motor Service, Contactor Service, Motor Cleanliness, Brush and Commutator Inspection, Motor Disassembly, Component Inspection, Testing, Changing Brushes, Motor Reassembly, Trouble Shooting, Forward / Reverse Contactor |
| Electrical Sequence of Operation | 119-197 | Ev-T15 Solid State Control Status Code, Oscillator Card Settings and Tests, Steering Control Adjustments, Wiring Diagrams, Operational Sequence, Steering Function, Plugging, Travel Speed Limit, Solenoid Functions, Status Code Description, Symptom, Possible Cause, Status Indication Criteria, Factory Settings, Function Description, Actual Value, Preparation, Safety, Trim Pot Adjustment |
| Directional, Lift & Lower Switches and Transducer Adjustment | 198-207 | Forward Switch, Reverse Switch, Lift Switch, Lower Switch, Transducer Adjustment |
| Periodic Electrical Checks | 208-223 | Battery Inspection, Cable Connections, Harness Clamps, Contactor Tips, Ground Tests |
| Oscillator Card, Remove & Replace | 224-233 | Solenoid Control Card Troubleshooting, Mounting Bolts, Wiring Harness, Plug Connectors, Card Removal, Card Installation, Indicator Lights, Voltage Checks, Jumper Plug, Hydraulic Functions, Solenoid Coils |
| Axle Articulation Adjustment | 234-287 | Drive Unit Overhaul, Traction Wheel & Tire, Caster Wheel & Tire, Motor Brake, Caster Brake, Brake Bleeding Procedure, Brake Pedal Adjustment, Axle Stop Bolts, Mounting Block, Grease Fitting, Articulation Clearance, Gear Unit, Housing Lid, Crown Gear, Wheel Shaft, Conical Pinion Shaft, Helical Spur Gear, Wheel Fasteners, Tire Pressing, Wheel Bearings, Torque Sequence, Bearing, Nut Lock, Hub Cap |
| Hydraulic Pressure Checks | 288-292 | Test Port, Adaptor, Relief Valve, Spring, Adjustor, Pressure Gauge |
| Hydraulic Sump Tank, Filter and Strainer Service | 293-306 | Hydraulic Schematic, Hydraulic Pump Overhaul, Sump Tank, Breather Cap, Fill Pipe, Tank Strainer, Filter Element, Gasket, Lift Pump, Hydraulic Pump, Steering Torque Generator, Lift Control Valve, Solenoid Valve, Reach Cylinders, Preparation, Pump Disassembly, Parts Inspection, Pump Reassembly |
| Hydraulic Control Valves & Solenoid Control Valves, Remove & Replace | 307-371 | Auxiliary Reach & Tilt Valve Overhaul, Lift Control Valve Overhaul, Lowering Solenoid Valve, Auxiliary Solenoid Valve, Reach & Tilt Selector (Solenoid) Valves, Side Shifter Solenoid Control Valve, Truck Preparation, Control Linkage, Removal of Hydraulic Lines, Lift Auxiliary Reach & Tilt Control Valves, Flow Regulator, Auxiliary and Lowering Solenoid Valves, Valve Cut-A-Way, Cleaning, Hose Routing |
| Tilt Cylinder Overhaul | 372-385 | Reach Cylinder Overhaul, Piston Rod, Gland Assembly, Wiper Ring, Seals, Back-Up Rings, Shear Ring |
| Upright & Pantograph | 386-461 | Upright & Pantograph Remove & Replace and Roller Shim Adjustments, Pantograph & Fork Carriage R&R and Roller Shim Adjustments, Rail Lift Cylinder Overhaul, Free Lift Cylinder Overhaul, Lift Fork Inspection, Lift Chains, Load Wheels, Overhead Guard, Safety Screen, Hydraulic Lines, Rail Assemblies, Carriage Rollers, Forks, Fork Bar, Scissor Arms, Bell Crank, Pivot Shafts, Arm Rollers, Snap Ring |
| Specifications | 462-474 | Travel Speeds, Lift Speeds, Lowering Speeds, Electrical System Specifications, Hydraulic System Specifications, Fastener Torque Specifications |
| Service Weights | 475-478 | Battery Compartment Weight, Minimum Battery Weight, Load Weight, Total Weight, Front Axle Weight, Rear Axle Weight |
| Lubricants and Shop Supplies | 479-492 | Gasket Products, Adhesive Products, Cleaning Products, Lubricants, Threadlocker Products, Sealants |
