When your boom drifts under load or lift speed falls off, the fix starts with pressure numbers, and this Ford CL-35, CL-45 repair manual PDF has them: 306 pages of factory service data covering both compact loaders, OEM ID 40003510. Hydraulic schematics trace the circuit from gear pump through control valve to the boom and bucket cylinders, and wiring diagrams cover starting, charging and instrumentation when the electrical side acts up. Exploded views back up the teardown procedures across the Quick-Tach assembly, boom arms and engine overhaul, with troubleshooting charts and the preventative maintenance schedule rounding out the book. Set the relief valve against the rated 2150 PSI (148 bar), and torque the gear pump mounting bolts to 27-31 ft. lbs. (36.6-42 N.m.) going back together. Guessing costs you the wrong part and a second teardown. Bookmarked and text-searchable, this PDF puts the number in front of you and the loader back to lifting.
What's Inside This Ford CL-35, CL-45 Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| Hydraulic Circuit | 9-11 | Specifications, Control Functions, Maintenance Schedule |
| Gear Pump | 12-17 | Specifications, Testing, Hydraulic Pump Flow, Removal, Replacement, Disassembly and Inspection, Start-Up After Repair |
| Control Valve | 18-27 | Specifications, Testing and Adjusting Relief Valve, Control Valve Removal Replacement, Disassembly and Inspection, Spool Seal Replacement |
| Hydraulic Cylinders | 28-36 | Specifications, General Information, Cylinder Removal, Cylinder Disassembly and Inspection |
| Oil Filter | 37 | Specifications, Filter Replacement |
| Oil Cooler | 38 | Specifications, Service |
| Oil Reservoir | 39-41 | Specifications, Checking and Adding Oil, Filter Replacement |
| Electrical | 161-202 | Wiring Diagrams, Instrumentation, Battery, Starting System, Charging System |
| Main Frame | 203-220 | Quick-Tach Assembly, Boom Arms, Operator Guard, Rear Door |
| Engine | 221-290 | Engine Removal, Engine Overhaul, Cooling System, Fuel System, Injection Pump, Injectors |
| Maintenance / Specifications | 291-306 | Preventative Maintenance Schedule, 50 Hour Service Check, Loader Specifications, Torque Specifications, Decals |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Compressed air pressure | 100 psi (6.9 bar) | p. 4 |
| Filtration | 10 Micron | p. 8 |
| Filtration, reservoir | Two, 100 micron elements | p. 8 |
| Rated Pressure | 2150 PSI (148 Bar) | p. 8 |
| Max. surge pressure | 4150 PSI (286 BAR) | p. 44 |
| Max. allowable case pressure | 25 PSI (1.7 BAR) | p. 46 |
| Foot pedal lock assembly positioning from inside of R.H. frame | 7.125 in. (181 mm) | p. 137 |
| Foot pedal shield stop clearance | 1 inch (25.4 mm) | p. 140 |
| Alternator Rating | 35A @ 14V | p. 161 |
| Rotor Coil Resistance at 68°F (20°C) | 3.9 ohm | p. 163 |
| Starter Current Draw (No Load) | 130 Amp. | p. 161 |
| Starter Armature Shaft Max. Runout | .002 in. (.05 mm) | p. 161 |
Ford CL-35, CL-45 Common Problems This Manual Covers
Ford CL-45 engine won't turn over, starter clicks but pinion never engages flywheel
Test the battery under load before condemning the starter; it must hold 9.6 volts during the capacity test on page 174. Check the 40 amp circuit breaker in the starting circuit next. If the pinion hangs up, measure CL45 pinion clearance against the .008 to .059 in. (0.2-1.5 mm) spec on page 183.
Manual Section: Starting System TroubleshootingBattery dead every morning, charge indicator lamp flickers at idle and stays dim
Check drive belt tension first; deflection should be .1875 in. (5 mm). With the engine running, voltage across the battery should hold between 13.8 and 14.8 volts per page 188. If output is low, test the alternator N terminal for 4.2 to 5.2 volts on page 190, then measure brush length against the 0.335 in. (8.5 mm) wear limit.
Manual Section: Charging System TroubleshootingBoom lifts slowly and bucket cylinders feel weak once hydraulic oil warms up
Check reservoir oil level first; the system holds 8 gallons. Replace the hydraulic filter if it's past the 200 hour interval and use a 10 micron element only. Test relief pressure at the loader valve: it should crack at 2150 PSI per page 10, then work through the troubleshooting chart starting.
Manual Section: Hydraulic System TroubleshootingFoot pedals feel jerky, won't return to neutral, and pedal lock sticks halfway down
Clean and lubricate the pedal pivots and linkage; packed dirt causes most jerky pedal complaints on these machines. Verify the pedal lock assembly sits 7.125 in. (181 mm) from the inside of the right-hand frame per page 137, then set the shield stop clearance to 1 inch (25.4 mm) as shown on page 140.
Manual Section: Foot Pedals TroubleshootingLoader loses drive power on one side and pulls hard, won't travel straight
Verify reservoir oil level and check for a plugged filter before pulling either pump. Test hydrostatic relief pressure against the 3750 PSI setting on page 46; case pressure must stay under 25 PSI (1.7 BAR) on the same page. Compare side-to-side readings, since a weak pump shows low relief pressure on its circuit.
Manual Section: Hydrostatic Drive System TroubleshootingFrequently Asked Questions
What are the torque specifications for the Ford CL-35 and CL-45 gear pump mounting bolts?
The mounting bolts for the hydraulic gear pump on both the CL-35 and CL-45 models must be torqued to 27-31 ft. lbs. (36.6-42 N.M.). p. 15
What is the correct relief valve setting for the hydraulic control valve on a Ford CL-35, CL-45?
The hydraulic control valve is equipped with an adjustable relief valve that is preset at 2150 PSI (148 BAR). p. 10
What is the recommended hydraulic oil change interval for the Ford CL-35 and CL-45?
The hydraulic oil should be changed every 1000 operating hours. p. 12
What is the correct torque for the crankshaft pulley retaining bolt on the Ford CL-35, CL-45 engine?
The crankshaft pulley retaining bolt must be torqued to 36-43.4 ft. lbs. (49-58.8 N.m.). p. 83
What is the valve lash clearance for the engine on the Ford CL-35, CL-45?
The valve lash clearance for the engine is 0.012 inches (0.3 mm) when cold. p. 82
Is this Ford CL-35 manual a PDF I download?
A single searchable PDF file of 306 pages, downloadable right after payment. Nothing ships, nothing waits in the mail.
Is this Ford CL-35 manual print-friendly?
Printing is allowed without restriction. Pull the pages you need for the job and bin them when they get greasy.
Reviews
There are no reviews yet.