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Gehl 418, 418T Service Manual (incl. Wiring)

Original price was: $55.99.Current price is: $39.99.

-29%
Model: 418 | 418T
Type: Wheel Loader
200 Pages·19 MB·Searchable PDF·English
  • Wiring Diagrams
  • Hydraulic Schematics
  • Torque Specs
  • Bookmarks
Preview Sample Pages (PDF)
Gehl 418, 418T exploded view of axle body, planetary drive, and cardan shaft disassembly and seal replacement procedures.
Gehl 418, 418T Service Manual (incl. Wiring) $55.99 Original price was: $55.99.$39.99Current price is: $39.99.

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Hydraulics on your Gehl 418 acting up, and the operator booklet won't cut it? This is the factory service manual, with the full schematics and wiring diagrams that thin booklet leaves out.

Three machines, one book: the 318, 418, and 418 Telescopic wheel loaders, all brought back to factory spec across 200 pages (OEM #50940186). Wiring diagrams trace every harness variant on the 318/418/418T chassis. Hydraulic schematics map the hydrostatic drive circuit, the work hydraulics, and the 418 Telescopic push-out ram system. Another 50 pages walk through the Perkins 704-30 engine, planetary axles, steering, and brake circuits step by step. Six torque-table pages hand you the real numbers: 600 Nm at the front axle mounting, 420 Nm on the wheel nuts, cylinder-head bolts from 13 Nm, and 250 Nm on the steering ram piston rod. SUSMIC NFPE fault codes and sensor error tables decode the 12-LED flash sequence, so there's no more guessing. Bookmarked and keyword-searchable, it opens on a tablet right next to the machine.

What's Inside This Gehl 418, 418T Manual

SystemPagesKey Topics
308S_Ivz3Controls, Specifications, Maintenance, Sealing Kits, Lubricants, Perkins Engine, Hydrostatic Drive, Axles
308Std004-5Hydraulic System, Hydraulic Oil Reflux Filter, Gearboxes and Axles, Rear Axle Transfer Gearbox, Front and Rear Axle Differentials, Engine Fluids and Lubricants
308Std106-21Frame, Engine, Power Train, Axles, Brakes, Steering
308S000022-23Maintenance, Hydraulic System (Specific Safety Instructions, Checking the Hydaulic Oil Level, Topping Up the Hydraulic Oil, Changing the Hydraulic Oil, Hydraulic Oil Reflux Filter)
308S001024-33Hydraulic System, Hydraulic Oil Reflux Filter, Gearboxes and Axles, Rear Axle Transfer Gearbox, Front and Rear Axle Differentials, Engine Fluids and Lubricants
308S002034-37-
308S010038-39Perkins Engine, Safety (Instructions), Specifications 704-30, Tightening Torques (Standard Torque Tensions for Screws and Nuts, Special Torque Tensions)
308S011040-61Safety, Specifications 704-30, Tightening Torques, Crankcase Breather, Valve Cover, Rocker-Arm Shaft
308S220062-63Hydrostatic Drive, Hydraulic Pump, Variable Displacement Motor, Hydraulic Oil Circuit – Drive
308S221064-79Hydraulic Pump, Variable Displacement Motor, Hydraulic Oil Circuit, Adjustment Work, Service and Checking Instructions, Hydraulics Diagram
308S222080-86Nfpe System (Susmic 12 Leds), Connection Diagram 318/418, Table of Errors
308S223087-100Explanation of the Susmic-Dia 1, Procedures (Menu Numbers, Command Numbers), Activation of the Susmic-Dia 1 (Deactivation of the Susmic-Dia 1), Sensor Setup Procedure
308S2300101-102View – Front Axle, View – Rear Axle, Axle Body and Planetary Drive on Front and Rear Axle, Planetary Drive – Front and Rear Axle, Self-Locking Differential – Front and Rear Axle
308S2310103-109Front Axle, Rear Axle, Axle Body, Planetary Drive, Self-Locking Differential, Transfer Gearbox
308S2400110-111Service and Parking Brake, Brake Circuit – Service Brake, View – Parking Brake
308S2410112-115Service and Parking Brake, Brake Circuit, Inching Potentiometer, Parking Brake Lever, Parking Brake Adjustment, Pressure Switch
308S2700116-117Steering, Steering Circuit for 318 / 418 / 418 Telescopic Model: 308 63 / 311 66 / 311 00, Steering Rams on Front/Rear Axles for 318 / 418 Model: 308 63 / 311 66
308S2710118-128Steering Circuit, Steering Diagram, Steering Rams, Sevostat, Wheel Synchronization, Steering Stop Adjustment
308S3300129-130Electrical System, Control Valve Actuation 318 / 418 ➜❙ 308 63 0366; ➜❙ 311 66 0116, Control Valve Actuation 318 / 418 ❙➜ 308 63 0367; ❙➜ 311 66 0117
308S3310131-138Control Valve Actuation, Drive Switch Wiring, Wiring of Drive Direction Tip Switch, Control Lever, Actuation Lever, 3Rd Control Circuit
308S3320139-147Spare Fuse, Interior Light, Cigarette Lighter, Working Headlights, Drive Switch, Lighting
308S3600148-149Hydraulic Circuit 318 / 418 Model: 308 63 / 311 66 (Circuit – Lift Ram, Circuit– Tilt Ram)
308S3610150-159Hydraulic Circuit, Hydraulics Diagram, Pressure Line, Combined Suction and Reflux Filter, Control Valve, Hydraulic Oil Tank
308S3620160-161Control Valve, Tilt Ram, Lift Ram, Control Ram, Detent, Pressure Relief Valve
308S3630162-171Main Pressure Relief Valve, Standard Float Position, 3Rd Control Circuit, Lifting Circuit, Dumping Circuit, Anticavitation Valve
308S3640172Lift Ram, Tilt Ram, Threaded Pin, Guide Bushing, Piston, Seals
308S4100173-174Heating Circuit, Heater Nozzle, Filter, Control Slide, Reflux, Feed
308S4110175Heater Nozzle, Filter, Control Slide, Reflux, Feed, Front Window (Wiper Cover)
308Sba00176-177Controls, Controls – Wheel Loader Model 318, 418 (Cab: Overview, Overview of Instrument Panel, Multifunctional Lever)
308Sba10178-200Multifunctional Lever, Control Panel, Side Console, Instrument Panel Lights, Rocker Switch, Telltale

Quick Reference Specifications

SpecificationValuePage
Wheel nut torque420 Nmp. 13
Track-rod end (steering ram) torque160 Nmp. 13
Piston rod (steering ram/track rod) torque250 Nmp. 20
Front axle mounting torque600 Nmp. 20
Engine Displacement2955 cm³p. 6
Engine Oil Capacity7 ltr.p. 31
Hydraulic Oil Tank Capacity50 lp. 31
Fuel Tank Capacity60 ltr.p. 31
Wheel Nut Tightening Torque420 Nmp. 13
Engine Valve Tip Clearance (cold)0.35 mmp. 6
Boost Pump Charging/Boost Pressure20 barp. 7
Max. Service Pressure (Work Hydraulics)210+10 barp. 8

Gehl 418, 418T Common Problems This Manual Covers

Gehl 418 wheel loader engine ticking noise and loss of power under heavy bucket load p. 43

Remove the valve cover and inspect the rocker-arm shaft components. Set the cold engine valve tip clearance to 0.35 mm. If you pull the assembly, torque the cylinder-head bolts to 13 Nm in the sequence on page 43. Confirm the engine oil sits at 7 ltr. before restarting.

Manual Section: Valve Tip Clearances Check and Adjustment
Hydrostatic drive tip switch fails to engage or machine refuses to move in forward or reverse p. 7

Trace the forward-reverse control wiring and drive switch connections. Confirm the boost pump charging pressure reaches 20 bar as specified on page 7. Test the variable displacement motor, then flush the hydrostatic drive circuit to restore proper fluid flow.

Manual Section: Hydrostatic Drive Troubleshooting (Forward-Reverse Control)
Work hydraulics feel sluggish or lift cylinders fail to raise a full bucket p. 8

Check the main pressure relief valve and confirm the work hydraulics hit their 210+10 bar maximum service pressure per page 8. Drain the reservoir, then refill the hydraulic oil tank to its 50 l capacity. Swap the reflux filter insert.

Manual Section: Hydraulic System Oil Level Check & Change
Steering wheel wanders during transport or front axle feels loose over rough terrain p. 13

Examine the steering rams and track-rod ends for excessive play. Torque the front axle mounting bolts to 600 Nm as listed on page 13. Adjust the steering stop so the cylinder cannot bottom, and check wheel synchronization. Finish by torquing all wheel nuts to 420 Nm.

Manual Section: Steering System Adjustment

Frequently Asked Questions

How do I reset a GEHL 418 / 418T?

There is no whole-machine 'reset' procedure in the manual. For control-system faults, though, sections 22.5.1 and 22.5.2 on pages 74-75 cover the hydrostatic drive: stop the engine, turn the ignition key to position '1', then check the forward-reverse control and inching potentiometer. For sensor errors, connect the SUSMIC-DIA 1 diagnostic tool and see the 'Error table' on page 84.

What are the torque specs for a GEHL 418 / 418T?

Several sections carry torque figures. General values for screws and nuts, plus specific ones like wheel nuts (420 Nm) and front axle mounting (600 Nm), sit in section TD.1.17 on page 13. Perkins engine torques are spelled out in section 01.3 on pages 42-43, and hydraulic-fitting figures appear in the "Torque Specifications" tables on pages 196-198.

What do GEHL 418 / 418T error codes mean?

Error codes live in the "Error table" inside the SUSMIC-DIA 1 operation manual, starting on page 84. It breaks down both system and sensor faults: GPI error number, signal source, type of error, LED error code, and the cause. GPI Error no. 1 for "Sensor voltage", for instance, flags a "Sensor voltage beyond the valid range". A fuller sensor-error list sits in section 5.1.1 on page 91.

How do I troubleshoot a GEHL 418 / 418T hydraulic or electrical issue?

Hydraulic problems point to the "Hydrostatic drive" section from page 62, which holds "Service and checking instructions" on page 63 and "Adjustment work" on page 69 for boost and high pressure. Electrical faults are covered in the "Electrical system" section from page 129, with diagrams on page 140. Drive electronics and tip switches get their own steps in sections 22.5.1 and 22.5.2 on pages 74-75, and the SUSMIC "Error table" is on page 84.

How will I receive this Gehl 418, 418T Service Manual?

Download lands instantly. The full 200-page searchable Service Manual is yours the moment payment clears, ready on a laptop, tablet, or phone out in the shop.

Can I print specific sections of this Gehl 418, 418T Service Manual?

Yes. There is no DRM or copy protection, so print the whole manual or just the pages you need. Any home or office printer handles it.

Does this Gehl 418, 418T Service Manual cover the hydraulic system?

Yes. Full hydraulic diagrams come included, mapping circuits, valve locations, and component specs for the Gehl 418, 418T.

Document Quality

This document is a high-quality, native digital PDF, not a scanned copy. You can easily search and copy all text throughout the manual. The text is consistently crisp and clear, ensuring excellent readability on every page. Diagrams and illustrations, including schematics and exploded views, are primarily vector-based, appearing sharp and detailed even at high zoom levels, with all labels perfectly legible. Photos are also clear and well-integrated. The pages are clean, free from any scan artifacts, stains, marks, or skewed content, and there are a few blank filler pages present.

BrandGehl
Model418, 418T
Machine TypeWheel Loader
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages200
File Size19 MB
OEM Part Number50940186
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes
Document QualityMedium

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