Getting the right part number on the first order is what the 136 pages of this Gehl RS5 parts manual PDF are for: the factory parts catalog for the RS5 telescopic handler, Form No. 908495. Exploded views take the machine apart group by group, from cab mounts, seat and dash through frame, engine, transmission and axles to the outer, intermediate and inner boom sections and the quickattach, with every drawing keyed to part numbers and quantities. Hydraulics take up the largest share of the book. It covers the pump, main valve, joystick and cylinder groups, then separate breakdowns of each valve and cylinder, then carriage and bucket attachments and a numerical index that traces any number back to its drawing. For the 350 PSI relief valve, order L99927; for the 250 degree temperature sender, L66965. Alone with a down machine, nobody to ask. The bookmarked, searchable pages take you straight to the right group, and the correct parts get your RS5 lifting again.
What's Inside This Gehl RS5 Parts Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 2-7 | List of Abbreviations, Filter Reference Chart, Table of Contents |
| Decals | 8-13 | New Application, Decal Locations |
| Operator Station | 14-37 | Safety Guards, Windows and Cab, Front and Rear Windows, Windshield Wipers / Top and Front, Side Door and Window, Cab Mounts and Panels, Steering Column Group, Seat Group |
| Chassis | 38-45 | Frame and Covers, Hydraulic and Fuel Tanks, Battery Group, Lights |
| Engine | 46-53 | External Engine Components Group, Radiator and Cooler Group, Air Intake Group, Exhaust Group |
| Transmission | 54-57 | External Transmission and Drive Shaft Group, Internal Components |
| Axles | 58-67 | External Components, Outer End Group, Differential Housing Group, Differential Group, Brake Group |
| Boom | 68-75 | Outer Boom Section, Intermediate Boom Section, Inner Boom Section, Dynattach |
| Hydraulic Systems | 76-93 | Hydraulic Pump, Tank and Flow Divider, Steer Motor and Steer Select Valve, Main Valve Group, Joystick Group, Frame Level Group, Lift Cylinder Group, Tilt and Slave Cylinder Group |
| Hydraulic Components | 94-117 | Hydraulic Pump, Flow Divider Breakdown, Main Valve Breakdown, Auxilary Hydraulics Work Section Breakdown, Steer Cylinders Breakdown, Steer Valve Breakdown, Steer Motor Breakdown |
| Attachments | 118-127 | Standard Carriage Attachment Group, Shift Fork Carriage Attachment Group, Rotate Carriage Attachment Group, Boom Attachment Group, Bucket Attachment Group |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Sender, Temp 250 Degree | 250 Degree | p. 55 |
| Relief Valve Pressure | 350 PSI | p. 93 |
Gehl RS5 Common Problems This Manual Covers
Hydraulic relief valve part number hard to find, 350 PSI valve needed for replacement
Check the hydraulic systems parts list on page 95, where the relief valve is listed as part L99927, rated 350 PSI, quantity one. Match the callout on the exploded view to where the valve sits on your machine, and verify the 350 PSI rating so you don't order a different relief cartridge by mistake.
Manual Section: Hydraulic Systems p. 95Hydraulic pump seal kit part number needed, can't identify which kit fits the pump
Check the Hydraulic Pump Breakdown exploded view on page 94 and find the seal kit in the parts list next to it. Match each callout to the pump components on your bench, then order by the listed kit number. Cross-reference the pump assembly on that same page before you place the order.
Manual Section: Hydraulic Pump Breakdown p. 94Joystick pivot ball, plunger guide, and spool assembly part numbers hard to identify on breakdown
Check the Joystick Breakdown exploded view and parts list, where the pivot ball, plunger guide, and spool assembly each have their own callout. Match each callout to the part in your hand before ordering. Make sure you are in the main Joystick Breakdown and not the second joystick breakdown that follows it, which lists its own rocker arm and spool.
Manual Section: Joystick BreakdownLift cylinder counter balance valve and seal kit part numbers needed, unsure which parts match
Check the Lift Cylinder Breakdown, which lists the cylinder components, the counter balance valve, and the seal kit as separate items. Order the counter balance valve and seal kit by their listed numbers. Confirm you are on the lift cylinder page, because the tilt, frame level, and boom extend cylinders each have their own counter balance valve and seal kit.
Manual Section: Lift Cylinder BreakdownSteer cylinder, steer valve, and steer motor seal kits hard to tell apart when ordering
Check the Steer Cylinders Breakdown, Steer Valve Breakdown, and Steer Motor Breakdown one at a time, because each one lists its own seal kit. First work out which unit needs seals: the steer cylinders, the steer select valve, or the steering control unit. Then match the part numbers in that breakdown's parts list before you order a kit.
Manual Section: Hydraulic ComponentsFrequently Asked Questions
What is the part number for the engine oil filter on the Gehl RS5?
The part number for the engine oil filter is L99420, as listed in the Filter Reference chart. p. 3
What is the torque specification for a 3/8-16 Grade 5 bolt on the Gehl RS5?
For a 3/8-16 Grade 5 bolt, the dry torque specification is 30 lb-ft and the lubed torque specification is 23 lb-ft. p. 135
Which temperature sender part number does the Gehl RS5 transmission use?
Check the transmission parts list on page 55, where the temperature sender is listed as part L66965, SENDER, TEMP 250 DEGREE, quantity one. Compare the 250 degree rating with the old sender before you order it, and confirm the callout number against the transmission exploded view so you get the right sender. p. 55
Which hydraulic oil filter does the Gehl RS5 take?
The hydraulic oil filter for the Gehl RS5 is part L97489, per the Filter Reference chart on page 3. p. 3
Is this Gehl RS5 manual a download or a disc?
All 136 pages arrive as one searchable PDF at checkout. Read it at the desk, then take the phone out to the machine.
Am I able to print pages from this Gehl RS5 manual?
Yes. Many buyers print one chapter at a time for their own shop and keep the rest on a tablet.
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