Hino J08C-TI Workshop Manual with Wiring Diagrams

$29.99

Fits KCM Wheel Loaders 80Z5 and 85Z5
Model: J08C-TI
Serial: 80H1-0501 and up | 85H1-0301 and up
245 Pages·16 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
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Hino J08C-TI charging system circuit wiring diagram showing alternator, I.C. regulator, battery, and fuse components.
Hino J08C-TI Workshop Manual with Wiring Diagrams
$29.99

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Hino's own part number, 93211-00720, identifies this 245-page Hino J08C-TI workshop manual PDF as the original factory shop manual for the 7.961-liter turbocharged diesel engine. Fuel injection gets the most coverage, from nozzle overhaul and spray profile testing through injection pump timing, governor and boost compensator adjustment, and the calibration charts used to set injection volume. Wiring diagrams lay out the generator charging circuit, and the cylinder head, liner, piston, ring and crankshaft chapters give you the overhaul criteria for the rotating assembly and valve train. Set injector pop pressure to 22.1-22.5 MPa on new nozzle parts, or 21.6 MPa if you reuse them, then torque the retaining nut to 59-79 N-m. A half-built engine on the stand can lose days waiting on one number. This bookmarked, text-searchable PDF travels with you from bench to service truck, so every clearance and torque value is on hand before the block goes back together.

What's Inside This Hino J08C-TI Manual

SystemPagesKey Topics
General Information1-17General Precaution, Identification Information, Specifications, Specified Torque, Engine Pipe Joints and Gaskets, Recommended Lubricants
Engine General Information and Specifications18-31Data and Specifications, Troubleshooting, Engine Tuneup, Engine Overhaul Criteria, Liquid Gasket Application
Cylinder Head and Valve System32-50Liquid Gasket Application Points, Cylinder Head Overhaul, Valve Guide Replacement, Valve Seat Replacement, Valve Stem Oil Seal
Air Intake, Exhaust, and Oil Systems51-73Air Intake and Exhaust System, Oil Pan, Lubricating System, Oil Pump, Oil Filter and Oil Cooler
Main Moving Parts and Cylinder Block74-90Cylinder Liner, Piston and Rings, Connecting Rod, Crankshaft, Cylinder Block Inspection
Fuel System and Injection Nozzles91-114Fuel System Diagram, Injection Nozzle Overhaul, Nozzle Operating Pressure, Spray Profile Test, Nozzle Holder Assembly
Fuel Injection Pump and Cooling System115-127Fuel Injection Pump Removal and Mounting, Injection Timing Adjustment, Cooling System Diagram, Coolant Pump Overhaul, Thermostat Inspection
Turbocharger128-147Troubleshooting, Data and Specification, Turbine Shaft Play, Overhaul Criteria
Fuel Injection Pump148-171Troubleshooting, AD-Type Pump, FP/KE-Type Feed Pump, Tappet Top Clearance
Governor172-185Description, Special Tool, Overhaul, Adjustment of Governor, Adjustment of Boost Compensator
Generator186-209Data and Specifications, Description, Troubleshooting, Overhaul, Performance Test, Inspection and Repair
Starter210-223Data and Specification, Description, Troubleshooting, Overhaul, Inspection and Repair
Calibration224-231Injection Pump Calibration, Injection Volume Adjustment, Governor Characteristic Diagram, Boost Compensator Characteristic Diagram
Electrical Equipment232-245Data and Specification, Location of Electrical Equipment, Troubleshooting, Battery, Inspection

Quick Reference Specifications

SpecificationValuePage
Injection nozzle valve opening pressure16.7 MPa (1st stage), 21.6 MPa (2nd stage)p. 19
Retaining nut tightening torque59-79 N-mp. 101
Solenoid and link rod standard clearance2-3 mmp. 241
Engine Displacement7.961 litersp. 10
Engine Dry Weight580 kgp. 10
Intake Valve Clearance (cold)0.30 mmp. 19
Exhaust Valve Clearance (cold)0.45 mmp. 19
Standard Compression Pressure3.4-3.7 MPap. 30
Standard Oil Pressure49-490 kPap. 31
Cylinder Head Bolt Tightening Torque (M12)59 N·m + 90° + 90°p. 45
Cylinder Head Bolt Tightening Torque (M10)59 N·mp. 45
Main Bearing Cap Bolt Tightening Torque69 N·m + 90° + 45°p. 81
BrandHino
ModelJ08C-TI
Machine TypeDiesel Engine
Manual TypeWorkshop Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages245
File Size16 MB
Manual No.93211-00720
Serial Range80H1-0501 and up, 85H1-0301 and up
Wiring DiagramsYes
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes
SKU: HINO-J08CTI-WRK-59498 Categories: , Tags: , Brand:

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