Part of the Hitachi Repair Manuals.
Wrenching on an EX200-5 or EX200LC-5? This 398-page Hitachi EX200-5, EX200LC-5 technical manual PDF (OEM #TO160E-00) walks you through the whole hydraulic excavator: pump device, swing device, control valve, travel device, and the full control system. You get hydraulic circuit diagrams covering main, pilot, and combined-operation circuits, plus wiring for the starting, charging, preheat, and engine stop circuits. The troubleshooting coverage runs page after page: diagnosing procedures, fault code lists, electrical system inspection, and harness checks. Set main relief pressure at 34.3 MPa (36.3 MPa on power boost), and torque the swing motor drain hose to 39 N-m. Your excavator is dead in the mud, and forum guesses won't restart it. This bookmarked PDF opens on any laptop, tablet, or phone; download it and bring the factory numbers straight to the cab.
Other editions of this manual
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 4-23 | Specification (Specifications, Working Ranges and Machine Dimensions for Transportation, Engine, Engine Accessories, Hydraulic Devices, Electrical Equipment) |
| Upperstructure | 24-83 | Pump Device, Swing Device, Control Valve, Pilot Valve, Others |
| Undercarriage | 84-105 | Travel Device, Others |
| Electrical Circuit | 106-123 | Electric Power Circuit, Preheat Circuit, Starting Circuit, Charging Circuit, Surge Voltage Prevention Circuit, Accessory Circuit, Engine Stop Circuit |
| Hydraulic Circuits | 124-129 | Main Circuit, Pilot Circuit, Neutral Circuit, Single Actuator Operation, Combined Operation |
| Control System | 130-155 | Engine Control, Work Mode Control, HP Mode Control, E Mode Control, Auto-Idle Control, Auto-Warming Up Control, Engine Learning Control, Pump Control |
| Troubleshooting | 156-392 | Diagnosing Procedure, Fault Code List, Troubleshooting a, Troubleshooting B, Troubleshooting C, Electrical System Inspection, Harness Check |
| Electrical Circuit Diagrams | 393-398 | Cab Harness, Engine Harness, Electrical Circuit Diagram, Relay Harness, Connector Diagrams, Air Conditioner Harness |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Main relief pressure (Normal) | 34.3 MPa | p. 13 |
| Main relief pressure (Power boost) | 36.3 MPa | p. 13 |
| Minimum pump flow rate adjustment | 6.47 cm³/rev | p. 227 |
| Maximum pump flow rate adjustment | 5.39 cm³/rev | p. 227 |
| Swing motor drain hose torque | 39 N·m | p. 228 |
| Glow plug resistance | 10 Ω or less | p. 310 |
| Glow plug voltage | 20 to 24 V | p. 310 |
| Tightening Torque (1) | 7 N·m (0.7 kgf·m) | p. 331 |
| Specified Output Voltage | 2.50 ± 0.05 V | p. 347 |
| Engine Rated Output | 99.3 kW | p. 10 |
| Main Relief Valve Pressure (Normal) | 34.3 MPa | p. 13 |
| Main Relief Valve Pressure (Power Boost) | 36.3 MPa | p. 13 |
