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Hyster S25XL–S35XL, H25XL–H35XL Repair Manual with Wiring Diagrams

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Model: S1.25XL | S1.50XL | S1.75XL | H1.25XL | H1.50XL | H1.75XL | S25XL | S30XL | S35XL | H25XL | H30XL | H35XL
Type: Lift Truck
Serial: A177 | A187 | B10 | B177 | C177 | B187 | C187
499 Pages·25 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (3-level navigation)
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Hyster S1.25XL-H35XL Mazda M4-121G engine diagram showing components like cylinder block, crankshaft, and rocker arm cover.
Hyster S25XL–S35XL, H25XL–H35XL Repair Manual with Wiring Diagrams
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Lift chain adjustment, tilt cylinder stroke and backward tilt angle on a Vista mast all get their own procedures in this 499-page Hyster S1.25XL repair manual PDF (1300 SRM 255), covering 12 S and H XL lift truck variants from S1.25XL to H35XL. Wiring diagrams for gasoline/LPG and diesel engines, in standard and safety ratings, sit beside cable diagrams, an instrument panel electrical diagram and a hydraulic system schematic. Systems from the Mazda M4-121G engine and IMPCO LPG fuel system to the steering axle and brakes each carry a troubleshooting section, and periodic maintenance is scheduled at 8, 250, 1000 and 2000 hours. Keep the radiator fan 10 mm (0.4 in) clear of its shroud. The cap should hold 103 kPa (15 psi). If your job is tracing oil flow through the T-41, T-42 or T-43 transmission, the transmission schematic shows that routing. Bookmarked and text-searchable, the PDF lets you finish those chain and tilt adjustments to Hyster's own figures.

What's Inside This Repair Manual

SystemPagesKey Topics
Frame1-9Introduction (General, Description)
Mazda M4-121G Engine10-40Checks and Adjustments (Valves, Throttle Linkage), Engine Specifications (Torque Specifications), Troubleshooting
Cooling System41-49General, Description (Radiator, Radiator Cap, Thermostat, Water Pump, Fan and Fan Shroud)
LPG Fuel System50-76Repairs (Lpg Tank, Replace the Hoses, Hydrostatic Relief Valve, Filter Unit, Vaporizer, Carburetor, Carbureter)
Carburetor (Mazda M4-121G Engine)77-87Parts of the Carburetor, Disassembly of the Carburetor, Assembly of the Carburetor, Carburetor Adjustments, Troubleshooting
Transmission (Hyster T-41, T-42, T-43)88-218Introduction (General), Repairs (Torque Converter, Front Cover and Oil Pump, Clutch Assemblies, Differential, Control Valve)
Drive Axle219-222Axle Housing, Wheel Bearings, Brake Assembly, Axle Shaft, Differential Housing, Drive Wheels
Steering Axle223-230Introduction (Description, General), Repairs (Steering Axle, Removal, Installation, Steering Cylinder, Service, Hubs, Spindles)
Steering Control Unit231-244Introduction (General, Operation), Repairs (Steering Wheel and Column Assembly, Type "a" Steering Column Assembly, Type "a" Steering Column, Type "B" Steering Column)
Brake System245-255Introduction (General, Description and Operation), Repairs (Removal and Disassembly, Cleaning, Inspection, Assembly and Installation, Master Cylinder)
Hydraulic System256-266Introduction (General, Operation), Repair (Gear Pump Assembly), Checks and Adjustments (and Adjust Steering Relief Pressure, Gear Pump for Correct Flow)
Main Control Valve267-281Introduction (General, Operation, Solenoid Valve for Auxiliary Function), Repairs (Main Control Valve
Lift Cylinders282-384Safety Procedures When Working Near Mast, General, Description (Lowering Control Valve, Cylinders)
Vista Masts385-445Introduction (General, Mast Weldments, Carriage, Mast Mounts), Vista® Two-Stage Mast (Description and Operation), Vista® Free-Lift Mast (Description, Operation)
Fasteners446-456General (Nomenclature, Threads, Strength Identification, Fastener Torque Tables, Conversion Table)
Periodic Maintenance457-499Maintenance Procedures, Every 8 Hours or Daily (How Make: Stopped, Running)

Quick Reference Specifications

SpecificationValuePage
All Models
Radiator fan to fan shroud clearance10 mm (0.4 in)p. 5
Counterweight capscrew torque320 N.m (236 lbf ft)p. 2
Radiator cap pressure103 kPa (15 psi)p. 44
Pressure relief valve setting (S/H1.25–1.75XL, S/H25–35XL, H2.00–3.00XL, H40–60XL)10.65 to 11.35 MPa (1545 to 1645 psi)p. 228
Steering cylinder end cap torque (early models)407 to 475 N.m (300 to 350 lbf ft)p. 226
Spindle hub nut torque (initial)200 N.m (150 lbf ft)p. 227
Spark plug clearance0.7 to 0.8 mm (0.028 to 0.032 in)p. 314
Starter brush minimum length7.5 mm (0.3 in)p. 312
Rotor field resistance4.0 to 4.5 ohmsp. 319
H1.25-1.75XL (H25-35XL)
Piston Rod Nut Torque (H1.25-1.75XL (H25-35XL))163 to 190 N•m (120 to 140 lbf ft)p. 294
S1.25-1.75XL (S25-35XL)
Piston Rod Nut Torque (S1.25-1.75XL (S25-35XL))163 to 190 N•m (120 to 140 lbf ft)p. 294
A177, A187
Distributor contact clearance0.4 to 0.5 mm (0.016 to 0.020 in)p. 313
BrandHyster
ModelS1.25XL, S1.50XL, S1.75XL, H1.25XL, H1.50XL, H1.75XL, S25XL, S30XL, S35XL, H25XL, H30XL, H35XL
Machine TypeLift Truck
Manual TypeRepair Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages499
File Size25 MB
Manual No.1300 SRM 255
Serial RangeA177, A187, B10, B177, C177, B187, C187
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes
SKU: HYSTER-S125XLS150XLS175XLH1-MAN-727F2 Categories: , Tags: , , , , , , , , , , , , Brand:

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