Hyster H2.00XL, H2.50XL, H3.00XL, H40XL, H50XL, H60XL Service Manual with Wiring Diagrams

Name: Hyster H2.00XL, H2.50XL, H3.00XL, H40XL, H50XL, H60XL Service Manual with Wiring Diagrams
Author: Hyster

4.5/5 on Trustpilot · 155 reviews

$39.99 USD · one-time payment

Model: H2.00XL | H2.50XL | H3.00XL | H40XL | H50XL | H60XL

Type: Lift Truck

Serial: A177 | B177 | C177 | A187 | B187 | C187 | B10 | C1

599 Pages·20 MB·Searchable PDF·English·Print-Ready

✓ Wiring Diagrams
✓ Hydraulic Schematics
✓ Torque Specs
✓ Multi-Level Bookmarks (3-level navigation)

Preview Sample Pages (PDF)

Download, file and refund questions: FAQ

Hyster printed this one under its own document number, 1300 SRM 256: a 599-page factory service manual for the XL lift truck series, covering six designations from the H2.00XL through the H60XL. Wiring diagrams in this Hyster H60XL service manual PDF cover the gasoline/LPG and diesel engines in standard and safety ratings, while hydraulic schematics trace the system and transmission circuits for trucks with the Warner or the Hyster T41, T42 and T43 transmissions. Mast coverage runs from carriage removal through three-stage teardown, side shift and lift chain adjustment, and periodic maintenance follows hour meter intervals from 8 to 2000 hours. At the test ports, look for 965 to 1170 kPa from the transmission pump and 724 to 860 kPa at the forward clutch. If your tilt cylinders or lift system show leaks, the leak checks for both are here. Bookmarked and searchable, it goes wherever your truck goes.

What's Inside This Manual

System	Pages	Key Topics
Frame and Connected Parts	1-4	Introduction (General, Description)
Engine Removal and Installation	5-10	Engine Mounts, Transmission, Hydraulic Lines, Throttle Cable, Fuel Line, Exhaust Pipe
Cab	14-16	Cab Frame, Window Replacement, Windshield Wipers, Heater, Heater Hoses
Mazda M4-121G Engine	17-47	Checks and Adjustments (Valves, Throttle Linkage), Engine Specifications (Torque Specifications), Troubleshooting
Isuzu C240 Diesel Engine	48-91	Fuel System, Timing Gear Case, Camshaft, Crankshaft and Main Bearings, Flywheel and Ring Gear, Pistons and Connecting Rods, Cylinder Block and Cylinder Liners
LPG Fuel System	92-129	Repairs (Lpg Tank, Replace the Hoses, Hydrostatic Relief Valve, Filter Unit, Vaporizer, Carburetor, Carbureter)
Transmission	130-161	Introduction (General), Repairs (Control Valve)
Single Speed Powershift Transmission	162-180	Introduction (General), Description and Operation (General, Torqe Converter, Clutch Assemblies, Hydraulic System, Control Valve, Differential, Oil Flow Diagrams)
Single Speed Powershift Transmission (T41-43)	181-249	Description and Operation, Clutch Assemblies, Control Valve, Monotrol Pedal, Troubleshooting
Drive Axle	250-254	Introduction (General, Description), Repairs (Removal, Cleaning, Inspection, Assembly), Troubleshooting, Specifications
Steering Axle	255-262	Introduction (Description, General), Repairs (Steering Axle, Removal, Installation, Steering Cylinder, Service, Hubs, Spindles)
Steering Control Unit	263-309	Introduction (General, Description, Operation), Repairs (Steering Wheel and Column Assembly, Type "a" Steering Column Assembly, Type "a" Steering Column, Type "B" Steering Column)
Brake System	310-342	Introduction (General, Description and Operation), Repairs (Removal and Disassembly, Cleaning and Inspection, Assembly and Installation)
Lift Cylinders	343-354	Removal, Tilt Cylinders with O-Ring or Single Lip Seals
Electrical System (Isuzu C240)	355-400	Starting System, Charging System, Starter, Ballast Resistor Relay, Alternator
Electrical Warning Devices	401-404	Horns, Warning Lights, Buzzers, Bells, Horn Relay, Flashing Units
Safety Procedures When Working Near the Mast	405-407	Safety Chains, Mast Weldments, Carriage, Lift Cylinders, Free-Lift Cylinders
Vista Masts	448-468	Description, Carriage, Vista Three-Stage Masts
Three-Stage Masts	469-571	Removal, Disassembly, Cleaning and Inspection, Assembly, Installation, Lift and Tilt Cylinders, Side Shift Carriage, Sequence Valve
Electrical Meters	572-584	Description, Replacement, Sender Replacement
Main Control Valve	585-599	Introduction (General, Description, Operation, Solenoid Valve for Auxiliary Function), Repairs (Main Control Valve

Quick Reference Specifications

Specification	Value	Page
All Models
Counterweight capscrew torque	320 N.m (235 lbf ft)	p. 2
Minimum brush length (alternator)	7 mm (0.3 in)	p. 376
Rotor resistance (alternator with separate regulator)	5 to 6 ohms	p. 373
Transmission pump pressure	965 to 1170 kPa	p. 511
Forward clutch pressure	724 to 860 kPa	p. 511
Cover capscrew torque	First 17 Nm (150 lbf in), then 30 Nm (265 lbf in)	p. 274
Manifold block capscrew torque	40 Nm (30 lbf ft)	p. 275
Packing extension beyond bushing	3.0 mm (0.125 in)	p. 348
H2.00-3.00XL (H40-60XL) Piston Rod Nut Torque	163 to 190 N·m (120 to 140 lbf ft)	p. 350
Maximum clearance for strip bearings	0.8 mm (0.030 in)	p. 419
H2.00–3.00XL (H40–60XL)
Wheel Nuts Torque	610 to 680 N.m (450 to 500 lbf ft)	p. 254
S2.00-3.00XL (S40-60XL)
Wheel nut torque for S2.00-3.00XL (S40-60XL)	270 Nm (200 lbf ft)	p. 318

Brand	Hyster
Model	H2.00XL, H2.50XL, H3.00XL, H40XL, H50XL, H60XL
Machine Type	Lift Truck
Manual Type	Service Manual
Language	English
Format	Searchable PDF (Digital Download)
Pages	599
File Size	20 MB
Manual No.	1300 SRM 256
Serial Range	A177, B177, C177, A187, B187, C187, B10, C1
Wiring Diagrams	Yes
Hydraulic Schematics	Yes
Torque Specifications	Yes
Bookmarked / Indexed	Yes

Hyster H2.00XL, H2.50XL, H3.00XL, H40XL, H50XL, H60XL Service Manual with Wiring Diagrams

What's Inside This Manual

Quick Reference Specifications

Related products