Part of the Isuzu 6HK1 engine documentation.
This Isuzu Workshop Manual covers the AA-6HK1T and BB-6HK1T industrial diesel engines, the 7.790 L turbocharged six-cylinder units built for the 2000 model year. It runs 241 pages with a searchable text layer, so specs and procedures are easy to find and copy.
The manual is organised by Isuzu section codes: General Information with torque and service standards, Engine Mechanical, Engine Cooling, Engine Fuel, Starting and Charging, Engine Lubrication, and Engine Induction. Each area walks through service precautions, general description, disassembly, inspection and reassembly.
Use it to torque the cylinder head, service the turbocharger, rebuild the water pump and thermostat, set injection nozzle opening pressure, or overhaul the alternator. Exact clearances, torque values and step by step procedures are included throughout. Buy once, download instantly, and print the pages you need for the workshop.
What's Inside This Isuzu AA-6HK1T, BB-6HK1T Manual
| System | Pages | Key Topics |
|---|---|---|
| Workshop Manual | 1-4 | |
| General Information | 5-50 | General Repair Instruction, Illustration Arrows and Abbreviations, Fastener and Torque Specifications, Main Data and Specifications, Service Standards, Special Tools, Starting and Performance Issues, Consumption and System Issues |
| Engine Mechanical Contents | 51-62 | Turbocharger, Exhaust Manifold, Intake Cover, Water Pump |
| Alternator | 63-72 | Injection Pump, Bearing Case, Oil Cooler |
| Rocker Arm and Shaft Assembly | 73-111 | Camshaft, Cylinder Head, Inspection and Repair |
| Crank Pulley and Flywheel | 112-120 | Timing Gears |
| Flywheel Housing | 121-131 | Oil Pan, Front Cover |
| Piston | 132-143 | Inspection and Repair |
| Crankshaft | 144-155 | Inspection and Repair |
| Cylinder Block | 156-164 | Inspection and Repair |
| Engine Cooling | 165-174 | Service Precaution, General Description, Thermostat, Water Pump |
| Engine Fuel | 175-194 | Service Precaution, General Description, Fuel Filter, Injection Nozzle Holder, Injection Pump, Injection Pump Calibration Data, Governor Performance |
| Starting and Charging | 195-216 | Alternator General Description, Alternator Disassembly, Alternator Inspections and Repair, Alternator Reassembly and Testing, Alternator Troubleshooting, Starter Motor General Description, Starter Motor Disassembly, Starter Motor Inspection and Repair |
| Engine Lubrication | 217-232 | General Description, Oil Pump, Oil Cooler, Oil Port Cover, Oil Filter |
| Engine Induction | 233-241 | Service Precaution, General Description, Identification, Inspection and Repair, Ihi Service Network |
Documents This Manual Refers To
The manufacturer cites these publications by number. We carry them:
- Isuzu AA-6HK1T, BB-6HK1T Shop Manual (IDE-2394)
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Turbocharger assembly to exhaust manifold nut torque | 52 N·m (5.3 kgm/38 lbft) | p. 54 |
| Injection nozzle opening pressure (1st stage) | 18.1 MPa (185 kg/cm² / 2630 psi) | p. 44 |
| Injection nozzle opening pressure (2nd stage) | 22.1 MPa (225 kg/cm² / 3200 psi) | p. 44 |
| Injection pump fixing bolt torque | 44 N·m (4.5 kgm/33 lbft) | p. 66 |
| Injection pump timing advancer coupling bolt torque | 88 N·m (9.0 kgm/65 lbft) | p. 66 |
| Thermostat initial opening temperature | 82°C (180°F) | p. 168 |
| Thermostat full open temperature | 95°C (203°F) | p. 168 |
| Water pump to front plate nut torque | 39 N·m (4.0 kgm/29 lbft) | p. 61 |
| Water pump to front plate bolt torque | 20 N·m (2.0 kgm/14 lbft) | p. 61 |
| Turbocharger rotor shaft axial play (Standard) | 0.06 – 0.09 mm (0.0024 – 0.0035 in) | p. 238 |
| Turbocharger rotor shaft radial play (Standard) | 0.10 – 0.17 mm (0.0039 – 0.0067 in) | p. 238 |
| Rear oil seal slinger installation depth | 16.7 - 17.3mm (0.657 - 0.681 in) | p. 124 |
