Printed under Kawasaki document number 93106-00170, this Kawasaki 60Z7 operator manual PDF is the factory-issued book for the 60Z7 wheel loader, all 350 pages of it. Maintenance takes up roughly a third of the book. It is built around the inspection and maintenance table and the periodic parts replacement schedule, so you see what gets checked, greased or changed at each interval, with extra guidance for mud, snow, dust and freezing conditions. The operator's station and monitor panel get a long, detailed section of their own, followed by break-in, ride control, the control lever lock, trailer loading, and a troubleshooting chart covering engine, hydraulics, steering and parking brake. Plan on 80 liters (21 gallons) for the hydraulic tank and 105 liters (28 gallons) for the full system when you drain it. A cold-morning oil change stalls on one question: which viscosity? Bookmarked and text-searchable, this copy answers it fast and gets your loader cycling material again.
What's Inside This Kawasaki 60Z7 Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Machine Numbers | 12-13 | Machine Serial Number, Hydraulic Component Serial Number, Engine Serial Number, Product Identification Number |
| Safety | 14-51 | Recognize Safety Information, Understand Signal Words, Follow Safety Instructions, Prepare for Emergencies, Wear Protective Clothing, Protect Against Noise, Inspect Machine |
| Safety Labels | 52-59 | Bucket, Lift Arm, Cab, Electric Power Lines, Hydraulic Oil Tank, Engine Starter, Engine Housing, Rear Chassis Side Cover |
| Components Name | 60 | Cutting Edge, Bucket, Bucket Cylinder, Front Combination Light, Fuel Filler Port, Battery, Articulation Lock Bar, Lift Arm |
| Getting on/Off the Machine | 61 | Foot Holds, Handrails, Cab Door Handle, Steering Wheel, Forward/Reverse Lever, Control Levers |
| Operator’s Station | 62-147 | Cab Features, Front Console, Monitor Panel |
| Break-In | 148-149 | Warm Up Operation, Engine Check, Front Attachment Load, Acceleration, Braking |
| Operating the Engine | 150-163 | Inspect Machine Daily Before Starting, Starting Engine |
| Moving the Machine | 164-181 | Driving the Machine, Starting to Move, Parking Brake Switch |
| Operating the Machine | 182-201 | Control Lever, Control Lever Lock Switch, Ride Control Switch |
| Transporting | 202-211 | Loading / Unloading on Trailer |
| Maintenance | 212-325 | Correct Maintenance and Inspection Procedures, Periodic Replacement of Parts, Inspection and Maintenance Table |
| Maintenance Under Special Environmental Conditions | 326-329 | Muddy Soil, Rainy Weather, Snowy Weather, Dusty Atmosphere, Rocky Ground, Freezing Weather, Industrial Waste |
| Storage | 330-333 | Wash Machine, Lubricating Oil, Grease, Battery, Coolant, Rust Preventive Agent |
| Troubleshooting | 334-339 | Engine, Engine Auxiliaries, Control Lever, Hydraulic System, Drive Function, Steering System, Accelerator Pedal, Parking Brake |
| Specifications | 340-341 | Bucket Capacity, Operating Weight, Tipping Load, Engine, Articulation Angle, Tire Size |
| Optional Attachments | 342-345 | Quick Coupler, Hydraulic Cylinder, Hydraulic Hoses, Attachment, Bucket |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Hydraulic oil tank capacity | 80 liters (21 gallons) | p. 256 |
| Diesel fuel sulfur content | 15 ppm or lower | p. 3 |
| Slow blow fuse 1 | 100A | p. 289 |
| Hydraulic oil low temperature viscosity | Less than 4000 cSt at -40 °C | p. 233 |
| Hydraulic oil high temperature viscosity | More than 6.5 cSt at +80 °C | p. 233 |
| Total hydraulic system capacity | 105 liters (28 gallons) | p. 256 |
| Flat Face O-ring Seal Fitting (ORS Fitting) Tightening torque (27 mm / 1.1 in) | 93 N·m (9.5 kgf·m) (69 lbf·ft) ±10 % | p. 266 |
| Flat Face O-ring Seal Fitting (ORS Fitting) Tightening torque (32 mm / 1.3 in) | 132 N·m (14 kgf·m) (101 lbf·ft) ±10 % | p. 266 |
| Slow blow fuse 2 | 65A | p. 289 |
| Engine Oil Capacity | 10.5 liters | p. 243 |
| Transmission Oil Capacity | 8 liters | p. 247 |
| Front Axle Oil Capacity | 14 liters | p. 249 |
Kawasaki 60Z7 Common Problems This Manual Covers
Kawasaki 60Z7 wheel loader engine auxiliaries acting up, coolant temperature too high and batteries not charging
Check the coolant temperature too high and batteries not charging entries in the engine auxiliaries chart on page 334 before you blame the engine. Verify coolant level, then inspect the battery and the slow blow fuses on page 289, where fuse 1 is rated 100A and fuse 2 is rated 65A.
Manual Section: Engine Auxiliaries p. 334Starter turns but engine does not start, or engine cranks then runs low and stalls
Check fuel level first; the tank holds 150 liters per page 269, and a dry tank is the first thing to rule out. Verify the diesel meets the 15 ppm or lower sulfur requirement listed on page 3. Then repeat the starting engine procedure on page 150 exactly, including the daily inspection before starting.
Manual Section: Engine does not StartLoader control lever does not return to neutral or is not held by the magnetic detent
Lower the bucket to the ground, then check the control lever lock switch position and compare lever operation against the control lever instructions on page 182. If the lever is also hard to move or sits tilted in neutral, work through the control lever troubleshooting chart in the Troubleshooting section before running the loader again.
Manual Section: Control LeverLift arms and bucket cylinders lose power on all actuators while hydraulic oil overheats
Lower the bucket and check hydraulic oil level at the hydraulic oil tank following page 256; the tank holds 80 liters and the full system 105 liters. Verify the oil in use meets the viscosity spec on page 233: more than 6.5 cSt at +80 °C. Rule out wrong-grade oil before chasing anything bigger.
Manual Section: Hydraulic SystemDaily walkaround finds a low pressure hydraulic hose fitting wet and leaking oil
Stop the engine and let the oil cool before touching the line. Identify the fitting type and size, then check tightness against the torque tables: a 27 mm ORS fitting takes 93 N·m ±10% on page 266, and a 27 mm metal face seal fitting takes 93 N·m on page 267. Top up hydraulic oil afterward following page 256.
Manual Section: Hydraulic SystemWhile working the wheel loader, transmission becomes noisy and transmission oil overheats
Stop the machine on level ground and check transmission oil level following page 247; the transmission holds 8 liters, so even a small shortfall matters. Top up only with the oil the maintenance section specifies, then check the inspection and maintenance table from page 212 for the change interval.
Manual Section: TransmissionFrequently Asked Questions
How do I reset the oil change and filter replacement intervals on the Kawasaki 60Z7?
To reset the interval, display the desired change interval hour meter on the monitor. Keep pressing switch (1) until the desired time is displayed. While keeping switch (1) pressed, press switch (3) to cycle through the available interval options. Release switch (1) to complete the resetting operation. p. 84
How do I check the hydraulic oil level on the Kawasaki 60Z7?
Park the machine on a level surface, lower the bucket to the ground, and stop the engine. Check the oil level using the level gauge (1) on the hydraulic oil tank. The oil level must be between the marks on the gauge; if it is below the marks, refill with hydraulic oil. p. 254
What is the torque spec for the wheel rim mounting bolts on a Kawasaki 60Z7 wheel loader?
The wheel rim mounting bolts must be tightened to a torque of 890 N·m (91 kgf·m, 656 lbf·ft). p. 316
How often should I change the engine oil and oil filter on the Kawasaki 60Z7?
The engine oil and oil filter cartridge should be replaced every 500 operating hours. p. 225
What is the correct procedure for bleeding air from the fuel system?
Loosen the air bleed plug (3) on the fuel main filter and turn the key switch ON. After the electric fuel pump stops, turn the key switch OFF, wait for more than 30 seconds, and turn the key switch ON again. Once air is bled, tighten the air bleed plug (3). p. 272
What do I get after purchasing this Kawasaki 60Z7 manual?
Delivery is instant: a 350-page searchable PDF is yours the second checkout clears. Laptop, tablet, or phone, all fine.
Can I print just the pages I need from this Kawasaki 60Z7 manual?
Yes. Print a chapter or just the pages for the job at hand, for use in your own shop. Any home or office printer works.
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