Printed by Kawasaki under document number 93306-00261, this 396-page Kawasaki 60ZV parts catalog PDF is the factory parts book for the 60ZV wheel loader, laid out group by group. Most of the book is exploded views that tie each pin, bushing, seal and hose fitting to its part number. They run from the front chassis, lift arm and center pin groups through the torque converter clutches, front and rear differentials, Orbitroll, lift and tilt cylinders and the loader control valve. Wiring harness parts lists cover the front chassis, rear chassis, floor board and cab harnesses, and the option section lists the kickout valve, 3-way piping and the 4mm pitch fin radiator. Check your serial plate before you order cab covers: one group fits cab S/N 0265 to 0340, the other chassis S/N 0232 onward. A wrong seal kit means paying freight twice and tearing it down again. The PDF is bookmarked and text-searchable, so you can confirm the part number before the order goes in.
What's Inside This Kawasaki 60ZV Parts Manual
| System | Pages | Key Topics |
|---|---|---|
| Chassis and Electrical System | 3-109 | Front Chassis Group, Lift Arm Group, Pin Mount, Rear Chassis Group, Center Pin Group, Fuel Tank Group, Oil Tank Group, Floor Board Group |
| Power System | 110-133 | Power Group, Drain Line, 2nd Propeller Shaft, 3rd Propeller Shaft, Radiator Mount, Radiator, Water Line, Air Cleaner Group |
| Torque Converter and Transmission System | 134-155 | Transmission Hydraulic Line, Torque Converter & Transmission, Torque Converter, Transmission, Reverse & Clutch, Forward & 2nd Clutch, 3rd Clutch, Transmission Control Valve |
| Axle and Differential | 156-175 | Front Axle Group, Rear Axle Group, Axle Support Group, Front Differential, Rear Differential, Tire & Disc Wheel Group |
| Brake System | 176-189 | Brake Line, Air Breather Mount, Parking Brake Group, Master Cylinder Group, Master Cylinder |
| Control System | 190-213 | Steering Wheel Mount, Shift Lever Group, Steering Shaft, Valve Control Group, Fuel Control Group, Steering Cylinder Group, Orbitroll, Steering Cylinder |
| Loading Hydraulic System | 214-237 | Loading Hydraulic Line - Front Chassis, Loading Hydraulic Line - Rear Chassis, Loading Hydraulic Line - Steering Cylinder, Loading Hydraulic Line - Oil Cooler, Oil Pump |
| Bucket, Accessories, Etc | 238-253 | Bucket, Bucket Option Parts, Marking Group, Awning & Cover Group, Repair & Maintenance Parts |
| Cab (Option) | 254-274 | Mount, Door Group, Front Wiper & Window Washer Group, Box Mount, Electrical Wiring - Cab, Mirror Group & Stopper Mount, Option Parts, Cover Group - Cab |
| Option | 275-351 | Radiator Mount - 4mm Pitch Fin, Radiator - 4mm Pitch Fin, Precleaner Mount, Hydraulic Line-Attachment, Valve Control Group, Control Valve, Kickout Group, Control Valve Mount |
| Cab | 352-396 | Mount, Door Group, Front Wiper & Window Washer Group, Electrical Wiring - Cab, Mirror Group & Stopper Mount, Cover Group - Cab |
Kawasaki 60ZV Common Problems This Manual Covers
Kawasaki 60ZV reverse clutch and torque converter parts needed for a machine with weak or no reverse drive
Check the Torque Converter and Transmission System breakdown starting on page 134 and work through the Torque Converter, Reverse & Clutch, and Forward & 2nd Clutch exploded views. Match each callout to the parts list before ordering. Then inspect the Transmission Hydraulic Line diagram on page 130 for the line routing and components serving the transmission.
Manual Section: Torque Converter and Transmission System p. 134Steering cylinder parts needed for a cylinder or hydraulic line leaking oil during articulation
Check the Steering Cylinder Group and Steering Cylinder exploded views in the Control System section beginning on page 190, and match the callout numbers to the parts list. Then trace the hoses in the Loading Hydraulic Line, Steering Cylinder routing within the Loading Hydraulic System starting on page 214 before ordering replacement lines.
Manual Section: Control System p. 190Replacement hydraulic line needed for a front chassis loading hose leaking oil near the lift arms
Check the Loading Hydraulic Line, Front Chassis diagram at page 214, trace the leaking hose, and match its callout to the parts list. If the leak sits behind the articulation, check the Rear Chassis suction and pump line groups later in the same section. Verify routing before ordering so the replacement line fits.
Manual Section: Loading Hydraulic System p. 214Brake line or master cylinder parts needed for a loader with weak brake response
Check the Brake Line diagram at the start of the Brake System section on page 176 to identify each line and component by callout. Then inspect the Master Cylinder Group and Master Cylinder exploded views in the same section and confirm the part numbers against the parts list before ordering.
Manual Section: Brake System p. 176Radiator or water line parts needed for an engine running hot with coolant leaks
Check the Radiator Mount, Radiator, and Water Line breakdowns in the Power System group starting on page 110 and match each callout to the parts list. For machines fitted with the optional 4mm pitch fin radiator, use the Option section beginning on page 275. Confirm which radiator your machine carries before ordering.
Manual Section: Power System p. 110Articulation center pin parts needed for a loader with play between front and rear chassis
Check the Chassis and Electrical System contents on page 3 to locate the Center Pin Group, then match each part to its callout in the exploded view. Cross-check the Front Chassis Group and Rear Chassis Group listings before ordering so the parts match both halves of the articulation joint.
Manual Section: Chassis and Electrical System p. 3Frequently Asked Questions
What is the replacement spec for the transmission input shaft seal on the Kawasaki 60ZV wheel loader?
The oil seal for the transmission input shaft is part number 34042-60490. This part is listed in the Transmission section of the parts catalog. p. 143
What is the part number for the engine oil filter on the Kawasaki 60ZV wheel loader?
The engine oil filter cartridge is part number 30981-70010. It is located in the Oil Tank Group section of the manual. p. 51
What is the radiator hose specification for the 4mm pitch fin radiator on the Kawasaki 60ZV wheel loader?
The radiator hose for the 4mm pitch fin radiator is part number 67040-25000, with a required length of 680mm. p. 135
What is the part number for the steering cylinder seal kit on a Kawasaki 60ZV wheel loader?
The seal kit for the steering cylinder is part number 49327-74370. This kit is used for the front piston and rod cover. p. 211
Is this manual a download or a disc?
A single searchable PDF file of 396 pages, downloadable right after payment. Nothing ships, nothing waits in the mail.
Can I print this manual?
Yes. Printing works from any reader and any printer, for your own shop use.
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