Steering valve, stop valve, gear pump and the boom and bucket cylinders take up roughly a quarter of this Kawasaki 95ZIV shop manual PDF, a 462-page factory book (OEM ID AAA-S97C2E14-962) for the wheel loader that also covers the torque converter, transmission, axles and differential. Before any of that, the early chapters show you how to pull the deck, tanks, engine room, cab, floor board and boom, then service the center pin at the articulation joint. Brake valve, hydro-master and disc brake service follow, with troubleshooting tables at the back. Keep linkage pin clearance between 0.120 and 0.295 mm (0.0047 and 0.0116 in.), and torque the gear pump retainer bolts to 9.6 kg-m (69 lb-ft). Bookmarks put you on the right group in a click or two, and a text search lands on your spec in seconds.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| Removing and Reinstalling Deck | 14-15 | Deck, Hand Rail, Retainer Bolts, Hose Band |
| Removing and Reinstalling Fuel Tank | 16 | Level Sensor, Fuel Breather Hose, Fuel Tank, Retainer Bolt, Suction Hose |
| Removing and Reinstalling Hydraulic Tank | 17-18 | Hydraulic Tank, Unloader Valve, Suction Pipe, Window Washer Liquid Tank, Hose |
| Removing and Reinstalling Engine Room | 19-23 | Engine Room, Radiator Guard, Condenser, Brake Oil Tank, Accumulator, Roof |
| Removing and Reinstalling Cab | 24-25 | Cab, ROPS Canopy, Wiper Motor, Air Conditioner Cover, Cab Retainer Bolt |
| Removing and Reinstalling Cab and Floor Board | 26-30 | Cab, Floor Board, Accelerator Control Cable, Air Conditioner Lines, Heater Hoses, Accumulator |
| Removing and Reinstalling Boom | 31-34 | Boom, Bucket, Link, Lever, Boom Cylinders, Grease Hose |
| Center Pin | 35-36 | Bearing Cover, Shim, Grease Nipple, Bearing Outer Ring |
| Disassembly & Reassembly: Center Pin | 37-42 | Center Pin Removal, Center Pin Reinstallation, Articulation Stopper, Dust Seal |
| Service Standards: Linkage | 43-50 | Linkage Pin Clearance, Bucket Positioner, Boom Kick-Out |
| Power Group: Disassembly & Reassembly | 51-130 | Radiator Removal, Engine Removal, Propeller Shaft, Axle Assembly, Differential Assembly |
| Torque Converter & Transmission Group | 131-214 | Torque Converter, Transmission Assembly, Clutch Assembly, Control Valve |
| Hydraulic Group | 215-330 | Gear Pump, Steering Pilot Valve, Steering Valve, Stop Valve, Boom Cylinder, Bucket Cylinder |
| Brake Group & Troubleshooting | 331-462 | Brake Valve, Hydro-Master, Accumulator, Disc Brake, Troubleshooting Tables |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Gear pump retainer bolt torque | 9.6kg-m (69 lb-ft) | p. 231 |
| Joint section between bucket and boom standard clearance | 0.120~0.295 mm (0.0047~0.0116 in.) | p. 45 |
| Joint section between boom and lever standard clearance | 0.120~0.295 mm (0.0047~0.0116 in.) | p. 45 |
| Engine oil quantity | 43 L (11.4 gal.) | p. 83 |
| Bolt (11) torque for brake drum | 13.5kg-m (98 lb-ft) | p. 167 |
| Bolt (13) torque for parking brake | 22.0kg-m (159 lb-ft) | p. 166 |
| Solenoid nut (7) tightening torque | 1.0kg-m (7.2 lb-ft) | p. 207 |
| Spool (9) tightening torque | 4.0kg-m (29 lb-ft) | p. 207 |
| Bucket positioner clearance | 5 ± 2mm (0.12~0.27 in.) | p. 277 |
| Clearance between chassis and steering cylinder | 1.2mm or less | p. 280 |
| Fuel tank capacity | 405 L | p. 16 |
