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Kawasaki Brute Force 650 4×4 / KVF650 Service Manual (incl. Wiring)

$39.99

Model: BRUTE FORCE 650 4x4 | KVF 650 4x4 | KVF650-D1 | KVF650-E1 | KVF650D6F | KVF650E6F | KVF650D7F | KVF650E7F | KVF650D8F | KVF650E8F | KVF650D9F | KVF650E9F
Type: All Terrain Vehicle
Years: 2005-2009
Serial: JKAVFED15B500001 | JKAVF650DDB600001 | JKAVFEE15B500001 | JKAVFED16B503001 | JKAVF650DDB601110 | JKAVFEE16B503001 | JKAVFED17B515501 | JKAVF650DDB602401 | JKAVFEE17B505601 | JKAVFED18B520300 | JKAVF650DDB603400
528 Pages·174 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Torque Specs
  • ✓ Bookmarks
Preview Sample Pages (PDF)
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Kawasaki BRUTE FORCE 650 4x4, KVF 650 4x4, KVF650-D1, KVF650-E1, KVF650D6F, KVF650E6F, KVF650D7F, KVF650E7F, KVF650D8F, KVF650E8F, KVF650D9F, KVF650E9F fuel system carburetor exploded view diagram.
Kawasaki Brute Force 650 4x4 / KVF650 Service Manual (incl. Wiring)
$39.99

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Need factory answers for your 2005-2009 Brute Force? This 528-page Kawasaki Brute Force 650 4x4 service manual PDF (OEM #99924-1348-05) covers the KVF 650 line. Inside: complete electrical wiring diagrams, a factory troubleshooting guide, exploded views of every assembly from the carburetor to the rear final gear case, and torque tables for the whole machine. You also get full cable, wire, and hose routing charts, the stuff that separates a clean rebuild from a rat's nest. Check your CVT drive belt against the 29.7 to 30.3 mm width spec, and torque the 2WD/4WD actuator mounting bolts to 8.8 N-m (78 in-lb). No more chasing electrical gremlins with forum guesses. Bookmarked with a full text layer; search any spec, jump to any chapter, fix your quad.

What's Inside This Kawasaki Brute Force 650 4x4 / KVF650 (2005–2009) Manual

SystemPagesKey Topics
Quick Reference Guide2-8
General Information9-20Model Identification, General Specifications
Periodic Maintenance21-60Maintenance Chart, Torque and Locking Agent, Specifications, Periodic Maintenance Procedures
Fuel System61-96Exploded View, Specifications, Throttle Lever and Cable, Choke Lever and Cable, Carburetor, Air Cleaner, Fuel Tank, Fuel Pump
Cooling System97-118Exploded View, Coolant Flow Chart, Specifications, Coolant, Water Pump, Radiator, Thermostat, Radiator Fan Switch
Engine Top End119-162Exploded View, Specifications, Special Tools & Sealant, Camshaft Chain Tensioner, Rocker Case, Camshaft, Cylinder Head, Valves
Converter System163-190Exploded View, Specifications, Torque Converter, Drive Belt, High Altitude Setting Information
Recoil Starter191-206Exploded View, Special Tools & Sealant, Engine Oil Flow Chart, Oil Pressure Relief Valve, Oil Pump, Oil Pipe
Engine Removal/Installation207-212Exploded View
Crankshaft/Transmission213-238Exploded View, Specifications, Special Tools & Sealant, Crankcase, Crankshaft/Connection Rod, Transmission, Ball Bearing, Needle Bearing
Wheels/Tires239-252Exploded View, Specifications, Special Tool, Wheel Alignment, Wheels (Rims), Tires, Front Hub, Rear Hub
Final Drive253-316Exploded View, Specifications, Special Tools, Output Bevel Gears, Front Propeller Shaft, Front Axle, Front Final Gear Case, Rear Propeller Shaft
Brakes317-340Exploded View, Specifications, Special Tool, Brake Fluid, Master Cylinder, Calipers, Brake Pads, Brake Discs
Suspension341-360Exploded View, Specifications, Special Tools, Shock Absorbers, Suspension Arms, Swingarm
Steering361-376Specifications, Special Tools, Steering Maintenance, Handlebar
Frame377-400Exploded View, Seat, Carriers, Fenders, Covers, Guards, Flaps and Footboards, Trailer Hitch Bracket
Electrical System401-498Parts Location, Exploded View, Specifications, Precautions, Electrical Wiring, Battery, Charging System, Ignition System
Appendix499-528Troubleshooting Guide, Cable, Wire, And Hose Routing

Quick Reference Specifications

SpecificationValuePage
Carburetormodifiedp. 5
Belt Width29.7 ~ 30.3 mm (1.169 ~ 1.193 in.)p. 31
Belt Deflection22 ~ 27 mm (0.87 ~ 1.06 in.)p. 31
2WD/4WD Actuator Mounting Bolts8.8 N-m (0.90 kgf.m, 78 in-lb)p. 29
Torque - Reservoir Cap Screws1.5 N·m (0.15 kgf·m, 13 in-lb)p. 54
Torque - Bleed Valves7.9 N·m (0.80 kgf-m, 69 in-lb)p. 54
Pilot Jet#40p. 68
Carburetor Pilot Screw Setting Standard2 1/4 turns outp. 74
Float Height Standard4.0 ±1 mm (0.16 ±0.04 in.)p. 76
Belt Height (Parallel Portion)1.16 ~ 3.48 mm (0.0457 ~ 0.1370 in.)p. 168
Ignition Coil: 3 Needle Arcing Distance7 mm or morep. 412
Ignition Coil: Primary Winding Resistance0.09 ~ 0.13 Ωp. 412
BrandKawasaki
ModelBRUTE FORCE 650 4x4, KVF 650 4x4, KVF650-D1, KVF650-E1, KVF650D6F, KVF650E6F, KVF650D7F, KVF650E7F, KVF650D8F, KVF650E8F, KVF650D9F, KVF650E9F
Machine TypeAll Terrain Vehicle
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages528
File Size174 MB
Year Range2005-2009
Manual No.99924-1348-05
Serial RangeJKAVFED15B500001, JKAVF650DDB600001, JKAVFEE15B500001, JKAVFED16B503001, JKAVF650DDB601110, JKAVFEE16B503001, JKAVFED17B515501, JKAVF650DDB602401, JKAVFEE17B505601, JKAVFED18B520300, JKAVF650DDB603400
Wiring DiagramsYes
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes
SKU: KAWASAKI-BRUTEFORCE6504X4KVF6-SVC-F4075 Categories: , Tags: , , , , , , , , , , , , Brand:

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