This is the factory Daedong workshop manual for the Kioti CK25, CK27, CK30 and CK35 compact tractors, including the CK25H, CK27H, CK30H and CK35H hydrostatic versions. Published in 2008 as publication D704-W01, it runs 402 pages and covers the TD1300LXA, 3A139LWM, 3A150LWM and 3A165LWM diesel engines.It documents every major system: engine, clutch, transmission, HST, front and rear axles, brakes, steering, hydraulics and electrical, with specifications, tightening torques, troubleshooting charts and step by step removal and installation procedures.With it you can diagnose a hard starting engine, rebuild the clutch, service the hydrostatic drive, set valve clearances and trace electrical faults from the wiring diagrams. Written for service technicians, it gives an owner or independent mechanic the same torque values and exploded views the dealer uses.
What's Inside This Kioti CK25, CK27, CK30, CK35, CK25H, CK27H, CK30H, CK35H Manual
| System | Pages | Key Topics |
|---|---|---|
| Safety First | 7-16 | - |
| General | 17-52 | Tractor Identification, Dimensions, Lubricants, Fuel and Coolant, General Use Screws, Bolts and Nuts, Stud Bolts, American Standard Screws |
| Engine | 53-130 | 2장1-42.pdf, 2장145-.pdf |
| Clutch | 131-144 | Operating Principle, First Stage (Clutch Pedal Play Adjustment), Third Stage (Adjustment of Safety Switch), Bonnet, Hydraulic Pipe and Electric Wiring, Propeller Shaft, Separating Engine & Clutch Housing, Disassembling the Clutch |
| Transmission | 145-198 | Operating Principle, Power Train Diagram, Power Train, Main Gear Shift Section, Synchro Operation, Reverse Shift Section, Range Shift Section (Manual), Range Shift Section (HST) |
| HST | 199-232 | Operating Principle, Power Train Diagram, Function of Each Component, Hydraulic Pump, Hydraulic Motor, Charge Pump, High-Pressure Relief Valve, Neutral Valve |
| Rear Axle | 233-244 | Operating Principle, Power Train, Principle of Differential System, Differential Lock System, Draining the Transmission Fluid, ROPS / Rear Axle, Disassembling the Rear Axle Case |
| Brake | 245-258 | Operating Principle, Check and Adjustment, Clearance Adjustment of Brake Pedal, Gap Adjustment of Stop Switch, Clearance Adjustment of Hand Brake (Eu Only), Checking of Brake Lever, Draining the Transmission Fluid, ROPS / Rear Axle |
| Front Axle | 259-282 | Operating Principle, Front Axle Structure, Wheel Alignment, Measurement and Adjustment, Toe-In, Toe-In Adjustment, Rocking Force of Front Axle, Axial Sway of Front Wheel |
| Steering System | 283-310 | Operating Principle, Hydraulic Schematic, Hydraulic Circuit Diagram, Operation, In Neutral, Turning to the Right, Turning to the Left, Manual Steering |
| Hydraulic System | 311-362 | Lift Control (Mls) Valve, Operating Principle, Hydraulic Scheme, Hydraulic Circuit Diagram, Oil Filter, Structure of Oil Filter, Function and Operation, 3-Point Hydraulic System |
| Electric System | 363-394 | Circuit and Component Location, Circuit Diagram, Electric Component Location, Legend for Circuit Diagram, Symbols for Electric Components, Wiring Color Identification, Operating Principle, Preheating |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Cylinder head screws tightening torque | 103.0 ~ 107.9 Nm (10.5 ~ 11.0 kgf-m, 75.9 ~ 79.6 lb-ft) | p. 60 |
| Cleaning fuel filter interval | Every 100 hours | p. 27 |
| Replacing fuel filter element interval | Every 200 hours | p. 27 |
| Transmission oil filter (includes hydraulic oil filter for HST type) replacement interval | Every 200 hours | p. 27 |
| HST oil filter replacement interval | Every 200 hours | p. 27 |
| Clean air cleaner primary element interval | Every 100 hours | p. 27 |
| Replace air cleaner element interval | Every 1 year | p. 27 |
| Adjust fan belt interval | Every 100 hours | p. 27 |
| Fan belt tension (deflection at 78 N (8 kgf, 18 lbs) of force) | 7 ~ 9 mm (0.28 ~ 0.35 in.) | p. 59 |
| Check radiator hose and clamp interval | Every 200 hours | p. 27 |
| Radiator hose and clamp replacement interval | every 2 years or earlier if checked and found that hoses are swollen, hardened or cracked | p. 40 |
| Check battery condition interval | Every 100 hours | p. 27 |
Kioti CK25, CK27, CK30, CK35, CK25H, CK27H, CK30H, CK35H Common Problems This Manual Covers
Engine cranks but will not start
Fuel delivery restrictions, air in the fuel system or a clogged filter often leave a CK series engine cranking without firing. The engine chapter carries the fuel system troubleshooting, injection service and valve clearance settings needed to find the fault.
Manual Section: Engine p. 53Weak or slow hydraulic lift
A three point hitch that lifts slowly or not at all usually points to low or contaminated hydraulic oil, a clogged filter or a worn pump. The hydraulic system chapter covers the control valve, lift cylinder and filter service.
Manual Section: Hydraulic System p. 311HST drive loss or creeping
On the H models the hydrostatic drive can slip, lose power or creep when stopped. The HST chapter documents the linkage adjustment and internal service that restore proper forward and reverse response.
Manual Section: HST p. 199Overheating under load
Coolant loss or overheating when working hard can come from a restricted radiator, a failing thermostat or a slack fan belt. The engine chapter includes the cooling system service and the fan belt tension spec.
Manual Section: Engine p. 53Heavy or jerky steering
Power steering that feels weak or jerky often traces to low hydraulic oil, air in the system or a worn steering unit. The steering chapter covers the steering cylinder and power steering unit repair.
Manual Section: Steering System p. 283Clutch drag or hard shifting
A dragging clutch or hard gear changes usually mean the clutch pedal free travel is out of spec or the disc is worn. The clutch chapter gives the free travel setting and disc replacement steps.
Manual Section: Clutch p. 131Frequently Asked Questions
Which tractors does this manual cover?
It covers the Kioti CK25, CK27, CK30 and CK35 tractors along with the hydrostatic CK25H, CK27H, CK30H and CK35H, and the TD1300LXA, 3A139LWM, 3A150LWM and 3A165LWM diesel engines.
Does it include cylinder head and torque specifications?
Yes. The engine chapter lists tightening torques, including the cylinder head screw values, plus valve clearances and other servicing specs for all four models. p. 53
What maintenance intervals does it list?
The general chapter carries the maintenance schedule, with intervals such as engine oil every 100 hours and the fuel and hydraulic filters every 200 hours. p. 17
Does it include wiring diagrams?
Yes. The electric system chapter provides the wiring diagrams, battery and charging specifications and troubleshooting for lighting and starting faults. p. 363
What do I get after purchasing this Kioti CK25/27/30/35, CK25H/27H/30H/35H?
Immediate download of the complete 402-page searchable WORKSHOP MANUAL (23 MB). Access it on any device, from a laptop at your desk to a phone in the field.
Can I print specific sections of this Kioti CK25/27/30/35, CK25H/27H/30H/35H?
Zero restrictions. The PDF is DRM-free. Print whatever sections you need to take out to the shop. Standard letter or A4 paper works.
Does this Kioti CK25/27/30/35, CK25H/27H/30H/35H manual include hydraulic?
Full hydraulic system diagrams are included, covering circuits, valve locations, and hydraulic component specs for the Kioti CK25/27/30/35, CK25H/27H/30H/35H.
Reviews
There are no reviews yet.