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Manitou Type 211 Repair Manual

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$29.99 USD · one-time payment

Model: 211 | TYPE 211
Type: Axle Assembly
248 Pages·38 MB·Searchable PDF·English·Print-Ready
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (3-level navigation)
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Manitou Type 211 exploded view of planetary reduction 1:6 and steering case assembly with numbered components.
Manitou Type 211 Repair Manual
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Teardown of the planetary reduction 1:6 and steering case opens the procedures in this 248-page Manitou Type 211 repair manual PDF (OEM ID 647041EN), a factory reference for the Type 211 axle assembly. Exploded views precede each disassembly and assembly sequence, covering the steering cylinder, service and negative brakes, the 1:4,23 planetary reduction, the 603 reduction gear, bevel pinion builds and old, intermediate and last versions of the normal, preloaded, 100% locking and 45% limited slip differentials. Torque tables cover coarse pitch, fine pitch and wheel nuts. Use Loctite 638 where the fit clearance runs 0.1 to 0.25 mm, and switch to 648 when radial clearance is below 0.1 mm. The job you bring might be a brake piston gap check, a fail safe brake reset or a ring and pinion adjustment. Bookmarks jump straight to each procedure, starting with the 1:6 planetary reduction.

What's Inside This Repair Manual

SystemPagesKey Topics
Introduction7-18Maintenance, Repair Work, Disassembly, Assembly, Classification, Spare Parts, Definition of Viewpoints, Data Plate, Conversion Tables, Torque Specifications (Coarse Pitch, Fine Pitch, Wheel Nut Tightening Torques), Trestles, Supporting Benches, Tools, Torque Wrenches, Protective Gear, Solvents, Specifications, Safety Precautions
Planetary Reduction 1:6 and the Steering Case19-48Exploded View, Disassembly, Assembly, Special Tools, Steering Cylinder
Brake: Service Brake, Negative Brake, 100% Locked49-74Exploded View, Brake Working Conditions (Sahr Brake Applied, Sahr Brake Released, Service Brake Applied, Differential Lock Applied), Disassembly, Assembly, Brake: Negative Brake 4 Cup Springs Version
Normal Preloaded Differential Unit (Old Version)75-96Exploded View, Disassembly, Assembly, Normal Preloaded Differential Unit (Intermediate Version), Normal Preloaded Differential Unit (Last Version)
Flanged Reduction Gear 603 Type: Integral 603 Input Gear97-122Exploded View, Disassembly, Assembly, Special Tools, Assembly (Normal Flange Version, Revolution Counter Version), Bevel Pinion: Normal Flange and Nut Revolution Counter Version
Ring and Pinion Adjusting: Step for Preloaded Differential123-132Exploded View, Install and Adjust, Disassembly, Assembly, Swinging Support
Planetary Reduction: 1:4,23133-136Exploded View, Disassembly, Assembly
Brake: Incoming Disc Brake137-160Exploded View, Disassembly, Assembly, Braking Pads, Service and Mechanical Parking Brake, Parking Brake and Differential Hydraulic Lock 100%
Differential with Block to Spheres 100% (Old Version)161-192Exploded View, Disassembly, Assembly, Differential with Block to Spheres 100% (Last Version), Normal Differential (Old Version), Normal Differential (Last Version)
Limited Slip Differential Unit 45% (Old Version)193-228Exploded View, Disassembly, Assembly, Ring Gear, Planetary Gear, Satellite Gears, Cross Bolts, Friction Discs, Thrust Block, Limited Slip Differential Unit 45% (Last Version), Preloaded Limited Slip Differential Unit 45% Unit (Old Version), Preloaded Limited Slip Differential Unit 45% (Intermediate Version), Preloaded Limited Slip Differential Unit 45% (Last Version)
Bevel Pinion: Flanged to Reduction Gear 603229-238Exploded View, Disassembly, Assembly, Special Tools
Ring and Pinion Adjusting: Version Pinion Cover and Single Arm239-248Exploded View, Install and Adjust, Ring and Pinion Adjusting: Version Pinion Integral and Double Arm

Quick Reference Specifications

SpecificationValuePage
Loctite 638 clearance0.1 to 0.25 mmp. 15
Loctite 648 radial clearancebelow 0.1 mmp. 15
Loctite 510 clearanceup to 0.2 mmp. 15
Loctite 275 diametrical clearancemaximum 0.25 mmp. 15
Continuous rolling torque on the hub7 - 20 N·mp. 31
Crown wheel and pinion clearance0,13-0,20 mmp. 125
Torque for nut (9) on pinion260 - 300 N·mp. 141
Differential Oil Change Interval1000/1200 hoursp. 13
Planetary Reduction Oil Change Interval1000/1200 hoursp. 13
Planetary Reduction w/brakes Oil Change Interval500/600 hoursp. 13
Negative Brake Adjustment Interval1000 hoursp. 14
Service Brake Adjustment Interval500 hoursp. 14
BrandManitou
Model211, TYPE 211
Machine TypeAxle Assembly
Manual TypeRepair Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages248
File Size38 MB
Manual No.647041EN
Wiring DiagramsNo
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes
SKU: MANITOU-211TYPE211-MAN-42CF2 Categories: , Tags: , , Brand:

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