Part of the New Holland Repair Manuals.
Part number 51505365 on the cover marks this as New Holland's own factory service manual for the PowerStar 65 and PowerStar 75 Tier 4B (final), cab and no-cab. It is the 1st edition English book from September 2018, written for North America.
This book covers the engine with EGR and DOC, the clutch, mechanical and power shuttle transmissions, axles and brakes. It also carries hydraulic schemas, loader brackets, wiring schematic sheets and DTC fault codes.
Consumables, product identification and parts ordering come first, and a special tool index closes the book.
What's Inside This New Holland PowerStar 65, PowerStar 75 Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 1-24 | Contents, Repair Advice, Safety Rules, Consumables, Product Identification, Parts Ordering |
| Engine | 25-148 | Engine Removal and Installation, Fuel Tanks and Filters, Fuel Injection, Air Cleaners and Turbocharger, EGR and DOC, Cooling and Fan Drive, Lubrication |
| Clutch | 149-218 | Mechanical and Hydraulic Release Control, Clutch Components, Clutch Alignment, Slip Clutch, Flywheel Damper |
| Transmission | 219-460 | Mechanical Transmission, Power Shuttle, External Controls, Hydraulic and Internal Components, Creeper and Reverser, Transmission Cooling |
| Four-Wheel Drive (4WD) | 461-496 | Mechanical and Electro-Hydraulic Control, 4WD Engagement, Control Shaft, Solenoid Valve, Troubleshooting |
| Front Axle | 497-590 | Powered and Non-Powered Front Axle, Bevel Gears, Differential, Final Drive Hubs, Steering Knuckles |
| Rear Axle | 591-666 | Powered Rear Axle, Bevel Gears, Differential Lock, Planetary Final Drives, Axle Removal and Installation |
| Power Take-Off (PTO) | 667-806 | Mechanical and Electro-Hydraulic Control, One-Speed and Two-Speed PTO, Clutch and Brake, 540/540E Speed Selection |
| Brakes and Controls | 807-914 | Hydraulic Service Brakes, Master Cylinders, Parking Brake, Trailer Brake Control, Pressure Tests, Troubleshooting |
| Hydraulic Systems | 915-1146 | Hydraulic Schemas, Reservoir and Filters, Fixed Displacement Pumps, Relief Valves, Remote Valves, Hitch Valves and Cylinders, Loader Hydraulics |
| Hitches and Three-Point Linkage | 1147-1212 | Drawbars and Towing Hitches, Rear Three-Point Hitch, Position and Draft Control, Lift Troubleshooting |
| Steering | 1213-1300 | Steering Control, Tie Rods, Hydraulic Control Components, Steering Pump, Steering Cylinders, Pressure Tests |
| Wheels | 1301-1316 | Front and Rear Wheels, Wheel Tightening Torques, Front Wheel Toe-In Adjustment |
| Cab Climate Control | 1317-1416 | Heating, Ventilation, Air Conditioning, Compressor, Refrigerant Recovery and Recharge, Leak Testing |
| Wiring Harnesses and Schematic Sheets | 1417-2051 | Harness Identification, Component Locations, Electrical Schematic Sheets, Connector Diagrams, Fuses and Relays, Grounds, Cab and Platform Variants |
| Engine and Cab Electrical Controls | 2052-2193 | Throttle Controls, Engine Control System, Starting System, Alternator and Battery, Cold Start Aid, Fuel Injection, Intake, EGR, Cooling and Oil Sensors |
| Electronic Modules | 2194-2223 | ADIC and ECU Electrical Schemas, CAN Data Bus, Diagnostic Menus, Module Configurations, Stored Fault Codes |
| Transmission, PTO and Hitch Electrical Controls | 2224-2303 | Transmission Controls and Sensors, 4WD, PTO and Brake Controls, Hydraulic Control, Warning Indicators and Instruments |
| Fault Codes (DTC) | 2304-2655 | ECU Sensor Faults, Injector and Fuel Pressure Faults, EGR and Throttle Faults, CAN Communication Faults, ADIC Faults, Diagnostic Procedures |
| Front Loader and Bucket | 2656-2716 | NSL and MSL Coupling Brackets, Control Struts, Triangular Levers, Position Indicator Rod, Bucket Release and Support Devices |
| Platform, Cab and Bodywork | 2717-2781 | Cab, Cab Interior and Trim, Doors and Hatches, Operator Platform, Engine Hood and Panels |
| Special Tool Index | 2782-2787 | Refrigerant Service, Clutch Alignment, Axle, Hydraulic Test, Steering and Diagnostic Tools |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine code, PowerStar 65 | F5DFL463B*G001 | p. 3 |
| Engine code, PowerStar 75 | F5DFL463A*G002 | p. 3 |
| Fuel tank capacity | 90 l | p. 21 |
| Engine oil sump capacity | 8.5 l | p. 21 |
| Cooling system capacity, without cab | 14 l | p. 21 |
| Cooling system capacity, with cab | 16 l | p. 21 |
| Brake circuit control fluid | 0.7 l | p. 21 |
| Front axle housing oil | 4.5 l | p. 21 |
| Front axle final reduction gears oil (each) | 1.0 l | p. 21 |
| Rear transmission, lift, PTO and steering oil, mechanical transmission | 36.0 L (9.5 US gal) | p. 21 |
| Rear transmission, lift, PTO and steering oil, hydraulic transmission | 39.0 L (10.3 US gal) | p. 21 |
| Same, mechanical transmission with front loader | 38.5 L (10.2 US gal) | p. 21 |
| Same, hydraulic transmission with front loader | 41.5 L (11.0 US gal) | p. 21 |
| Power-Shuttle and services transmission working pressure | 17.50 - 18.50 Kg/cm² (248.91 - 263.13 psi) | p. 300 |
| Engine speed with PTO at 540 RPM (one-speed hydraulic PTO) | 1876 RPM | p. 703 |
| Lift capacity at ball ends | 2192 kg (4833 lb) | p. 1150 |
| Lift capacity, center of gravity 610 mm (24 in) from ball ends | 1662 kg (3664 lb) | p. 1150 |
| Lift pressure regulating valve calibration | 190 - 195 bar (2755 - 2828 psi) | p. 1150 |
| Three point linkage category | I and II | p. 1150 |
| Maximum stroke of lower link arms | 636 mm (25 in) | p. 1150 |
New Holland PowerStar 65, PowerStar 75 Common Problems This Manual Covers
Fault code 3146 (DTC 11C-03): water in fuel detected
The Fault Codes (DTC) section lists water in the fuel as cause 1 for code 3146. Drain the water from the fuel filter, then check whether the code is still present and active. If it is gone or inactive, the tractor can go back to work.
Manual Section: Electrical systems - FAULT CODES p. 2378Power shuttle tractor will not move
The power shuttle troubleshooting in the Transmission section points to low system pressure when the tractor will not move. Check system pressure against the Power-Shuttle and services working pressure of 17.50 to 18.50 Kg/cm² (248.91 to 263.13 psi). The Hydraulic systems section carries the power shuttle transmission hydraulic schema for tracing that circuit.
Manual Section: Power shuttle transmission - Troubleshooting p. 332Rear lift moves in jerks
The lift troubleshooting chart in the Hitches section gives low oil in the tank as a cause of jerky lift. The lift, transmission, PTO and steering share one fill, so bring the oil back up to the correct level. That is 36.0 L on mechanical tractors and 39.0 L on hydraulic tractors, with more needed when a loader is fitted.
Manual Section: Rear three-point hitch - Troubleshooting p. 1199Fault code 3059 (DTC 225-03): main relay stuck
In the Fault Codes (DTC) section, cause 2 for code 3059 is a faulty ECU main relay. Test the relay. If it does not operate correctly, replace ECU main relay K-200. The same section covers 3238 (DTC 1D1-03) - ECU internal failure, and the Electronic modules section has the ECU electrical schema.
Manual Section: Electrical systems - FAULT CODES p. 2341Frequently Asked Questions
Which tractors does the New Holland PowerStar 65 and 75 Tier 4B service manual cover?
It covers the PowerStar 65 and PowerStar 75 Tier 4B (final) for North America, with cab and without cab. Engine codes are F5DFL463B*G001 on the 65 and F5DFL463A*G002 on the 75. Both the mechanical and the power shuttle transmissions are covered. p. 2
What are the fuel tank and engine oil capacities of the PowerStar 65 and 75?
The fuel tank holds 90 l and the engine oil sump takes 8.5 l. The cooling system holds 14 l on tractors without a cab and 16 l on cab tractors. p. 21
How much oil do the rear transmission, hydraulic lift, PTO and steering take?
The rear transmission, gearbox, hydraulic lift, PTO and hydraulic steering all run from one shared fill. Mechanical transmissions take 36.0 L (9.5 US gal) and hydraulic transmissions take 39.0 L (10.3 US gal). With a front loader fitted, those become 38.5 L (10.2 US gal) and 41.5 L (11.0 US gal). p. 21
What is the rear lift capacity of the New Holland PowerStar 65 and 75?
Lift capacity at the ball ends is 2192 kg (4833 lb). With the center of gravity 610 mm (24 in) out from the ball ends, it drops to 1662 kg (3664 lb). The linkage is category I and II, and the pressure regulating valve is calibrated to 190 to 195 bar (2755 to 2828 psi). p. 1150
Does the manual include wiring diagrams, hydraulic schematics and fault codes?
Yes. The Wiring harnesses section carries the electrical schematic sheets, with component and connector references. Hydraulic systems has schemas for the mechanical drive line, the power shuttle transmission, the front loader and the remote valves. The FAULT CODES - DTC section has diagnostic articles such as 3059 (DTC 225-03) Main relay stuck error and 3238 (DTC 1D1-03) ECU internal failure. p. 1519
Reviews
There are no reviews yet.