This is New Holland service manual 51543580, 1st edition, November 2018. It covers the PowerStar 90, 100, 110 and 120 Tier 4B (final) tractors for North America. The cover reads PIN ELRT5100PJLE50082 and above.
It covers cab and platform tractors with Mechanical or Power Shuttle transmissions. It runs from SCR and EGR through the clutch, creeper, 4WD, axles, PTO, hydraulics and three-point hitch. Cab air, electrical schematics and fault codes are in it too.
The specifications give the hydraulic relief, steering, Power Shuttle and PTO clutch pressures, PTO engine speeds and fill capacities, and troubleshooting tables cover steering, cab heating and air conditioning.
What's Inside This New Holland PowerStar 90, PowerStar 100, PowerStar 110, PowerStar 120 Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction, Consumables and Identification | 1-40 | Variants, PIN and Engine Table, Safety Rules, Engine Coolant, Hydraulic Fitting Torques, Front Loader Specifications, Consumables, Identification Plates |
| Engine Removal, Fuel and Air Intake | 41-141 | Crankcase Torques, Engine Removal and Installation, Oil and Filter, Fuel Tanks, Fuel Filters, Heater and Water Separator, Air Lines and Air Filter, Exhaust Pipes |
| Exhaust Aftertreatment (SCR) | 142-257 | Muffler Catalyst, AdBlue Supply Module, AdBlue Tank, Coolant Valve, Lines, System Check |
| EGR, Cooling System and Intercooler | 258-336 | Exhaust Gas Recirculation, Radiator, Coolant Drain and Fill, Expansion Tank, Pipes and Hoses, Fan and Drive Belt, Intercooler, Crankcase Breather |
| Main Clutch and PTO Clutch | 337-400 | Main Clutch and PTO Clutch Controls, Torques and Sections, Assembly and Removal, Slip Clutch |
| Mechanical Transmission and Power Shuttle | 401-589 | Specifications, External Levers, Hydraulic Components, Gearbox Casing, Main Clutch Housing, Power Shuttle Controls, Hydraulic Schematic, Control Valve, Filters and Lines |
| Creeper, Reverser and 4WD | 590-728 | Creeper, Reverser, Transmission Cooler, Drive Housing, 4WD Electro-Hydraulic Control, Valves and Hydraulic Schematics, Drive Shaft |
| Front Axle | 729-936 | 4WD Front Axle, Non-Driven Axle, Final Drives, Differential, Hubs, King Pins |
| Rear Axle and Power Take-Off | 937-1174 | Bevel Gear, Differential and Lock, Final Drives, Mechanical and Electro-Hydraulic PTO Controls, Single-Speed and Two-Speed PTO |
| Brakes and Hydraulic Systems | 1175-1358 | Brake Pedals, Master Cylinders, Parking Brake, Pumps, Remote Control Valves, Lift Filters, Hitch Control Valve, Lift Cylinder |
| Three-Point Hitch, Steering and Wheels | 1359-1566 | Rear Three-Point Hitch, Lift-O-Matic, Links and Stabilizers, Steering Wheel, Power Steering, Pressure Check, Troubleshooting, Wheels |
| Cab Heating and Air Conditioning | 1567-1756 | Heating and Troubleshooting, Cab Air Ducts and Filters, Air Conditioning Specifications, Pressure Tests, Compressor, Condenser, Evaporator |
| Connector Identification and Component Diagrams | 1757-2198 | Connector Identification, Component Locations, Component Diagrams 00 to 95 |
| Fuses, Relays and Electrical Schematics | 2199-2459 | Fuse and Relay Boxes, How to Use the Wiring Diagrams, Electrical Schematic Sheets 03 to 45, Component Descriptions, Replacement and Measurements |
| Engine Electrics and SCR Electrics | 2460-2739 | Engine Control and ECU, Starter, Alternator, Battery, Fuel and Air Sensors, SCR Supply Modules, NOx and NH3 Sensors, Electronic Modules |
| Transmission, Cab and Lighting Electrics | 2740-2955 | Transmission Control, Radio, Climate Panel and Blower, Hitch Control, Wipers, Lighting |
| Fault Codes: Hitch, Modules and Transmission | 2956-3130 | Fault Code List, EFH Hitch Codes 11 to 38, XCM and CCU Module Codes, Transmission Codes |
| Fault Codes: Engine ECU | 3131-3365 | Engine ECU Fault Codes 3001 to 3838 |
| Fault Codes: PTO, 4WD and Differential Lock | 3366-3454 | Codes 5003 and Up for PTO, 4WD and Differential Lock |
| Fault Codes: CAN, EGR and SCR | 3455-3796 | Codes 17195 to 19999 for CAN Bus, EGR, SCR, DEF and NOx, Fault Code Index |
| Front Loader and Accessories | 3797-3822 | Front Loader, Tool Box |
| Cab and Bodywork | 3823-3999 | Cab Mounts, Roof, Panels, Headliner, Seats, Doors, Glass |
| Platform, Seats, Hood and Decals | 4000-4205 | Platform Without Cab, Operator Seat and Suspension, Hood, Side Panels, Fenders, Decals |
| Special Tool Index | 4206-4211 | Special Tools with References to the Subsections |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine cooling system | 16.0 L (3.5 UK gal) models with cab; 14.0 L (3.1 UK gal) model without cab | p. 281 |
| DEF (AdBlue) tank capacity | 14 L minimum | p. 178 |
| Engine oil | 10W-40 MAT3521 API CJ-4 | p. 33 |
| Drive line oil | 10W - 30 | p. 33 |
| Gearbox oil drained before PTO removal | 48.0 l (12.7 US gal) single-speed mechanical PTO; 58.0 l (15.3 US gal) single-speed hydraulic PTO | p. 1083 |
| Main clutch type | 12”/12” single disk, dry plate dual clutch unit | p. 374 |
| Mechanical transmission | 4-speed constant mesh, synchronized on all gears; 3 ranges for a total of 12 gears | p. 406 |
| Power Shuttle and services working pressure | 17.50 - 18.50 Kg/cm² (248.91 - 263.13 psi) | p. 477 |
| Engine speed for 540 RPM PTO | 1938 RPM single-speed PTO; 1957 RPM two-speed PTO | p. 1071 |
| Engine speed for 1000 RPM PTO | 2125 RPM | p. 1134 |
| PTO clutch working pressure | 17.5 - 18.5 Kg/cm² (248.9 - 263.1 psi) | p. 1072 |
| Remote valve pressure relief setting | 190 - 195 bar (2755 - 2828 psi) | p. 1265 |
| Remote valve detent release pressure | 165.0 - 175.0 bar (2392.5 - 2537.5 psi) | p. 1301 |
| Steering pressure check | 186 bar (2697.00 psi) for all models | p. 1518 |
| Parking brake inner retaining screws torque | 48 N·m (35.40 lb ft) | p. 1202 |
| Battery | 12 V; 800 A cold start; 143 A·h | p. 2524 |
| Air conditioning refrigerant R134A | 650 g (22.9 oz) | p. 1654 |
| Air conditioning system pressures | 16 - 24 bar (232 - 348 psi) delivery side; 0.5 - 3 bar (7.25 - 43.50 psi) suction side | p. 1654 |
