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Takeuchi TB153FR Service Manual

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$39.99 USD · one-time payment

Model: TB153FR
Type: Compact Excavator
Serial: 15830001~
431 Pages·25 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
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Takeuchi TB153FR hydraulic circuit diagram showing control valve, cylinders, travel motors, and relief pressure specifications.
Takeuchi TB153FR Service Manual
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Takeuchi's own Workshop Manual for the TB153FR compact excavator, document CJ3E004, sets out across 431 pages the disassembly, assembly, maintenance reference values and troubleshooting for this machine. Hydraulic schematics in this Takeuchi TB153FR service manual PDF trace oil from the pump through the control valve and pilot circuit out to the travel motor, slew motor and swivel joint, while the wiring and controller connection diagrams let you follow a dead circuit back to its source. Troubleshooting is laid out by symptom (travel, slewing, boom, arm, bucket, dozer blade and auxiliary hydraulics), ending with a Yanmar engine error code table. Change the hydraulic oil at 4000 hours on Takeuchi genuine 46, or 2000 hours on conventional antiwear oil, and pull a 1/2 hose union nut to 58.8 +4.9/0 N·m. Bookmarked and text-searchable, this file keeps the reference values a page away.

What's Inside This Manual

SystemPagesKey Topics
Safety Precautions3-8Safety Alert Symbol, Signal Words, Clothing and Personal Protective Equipment, Fire Extinguisher and First Aid Kit, Anti-Explosive Lighting, Unauthorized Personnel
Cautions During Disassembly and Assembly9
Cautions During Removal and Installation of the Hydraulic Units9
Cautions During Removal and Installation of Piping10Hydraulic Hoses, Fittings, Maximum Working Pressure
Handling of Seals10O-Rings, Floating Seals, Oil Seals
General Safety and Maintenance Cautions11-18Safety Symbols, Fire Safety, Battery Hazards, Disassembly/Assembly Cautions, Tightening Torques, Bolt/Nut Specifications
Specifications19-46Machine Dimensions, Operating Range, Component Specifications, Mass Tables, Recommended Lubricants, Servicing Standards, Performance Inspection Methods
Machine Configuration47-180Drive System, Slew System, Travel System, Upper Frame, Control System, Attachments, Hydraulic System, Electrical System
Hydraulic Units181-182
Hydraulic Pump183-212Piston Pump, Gear Pump, Discharge Volume Control, Pilot Relief Valve and Solenoid Valve, Operation, Disassembly and Assembly, Inspection and Adjustment, Troubleshooting
Control Valve213-234Main Relief Valve, Port Relief Valve, Anti-Cavitation Valve, Load Check Valve, Boom Block, Travel Block, Operation, Disassembly and Assembly, Inspection and Adjustment, Troubleshooting
Pilot Valve235-258Pilot Valve (Travel), Pilot Valve (Offset), Operation, Disassembly and Assembly, Inspection and Adjustment, Troubleshooting
Solenoid Valve259-284Solenoid Valve (Interference Prevention), Proportional Control Solenoid Valve, Shut-Off Valve, Disassembly and Assembly, Inspection and Adjustment, Troubleshooting
Cylinders285-302Operation, Inspection and Adjustment, Troubleshooting, Table of Special Tools
Travel Motor303-324Operation, Counterbalance Valve, Parking Brake, Disassembly and Assembly, Inspection and Adjustment, Troubleshooting
Slew Motor325-348Operation, Disassembly and Assembly, Inspection and Adjustment
Swivel Joint349-354Operation, Disassembly and Assembly, Troubleshooting
Troubleshooting355-400Troubleshooting Cautions, Overall Machine Issues, Travel Issues, Slewing Issues, Boom/Arm/Bucket/Dozer Blade Issues, Auxiliary Hydraulics
Engine and Maintenance Tools401-431Yanmar Diesel Engine, Engine Trouble Diagnostics Tool, Maintenance Software, Controller Connection Diagrams, Error Code Table

Quick Reference Specifications

SpecificationValuePage
Hydraulic Hoses Union Nut (G) Torque 1/89.8 +4.9/0 N·mp. 15
Hydraulic Hoses Union Nut (G) Torque 1/424.5 +4.9/0 N·mp. 15
Hydraulic oil replacement interval (Takeuchi genuine hydraulic oil 46)4000 hrsp. 29
Hydraulic oil replacement interval (conventional antiwear hydraulic oil)2000 hrsp. 29
V-belt tension adjustment slack8 mmp. 55
Belt deflectionapprox. 8 mm/98 Np. 129
Boom raise solenoid valve pressure0-3.4 MPap. 366
Left offset solenoid valve pressure0-3.4 MPap. 366
Hydraulic Tank Total System Capacity110 Lp. 29
Hydraulic Tank Level Capacity68 Lp. 29
Fuel Tank Capacity65 Lp. 29
Engine Cooling System Capacity8.8 Lp. 29
BrandTakeuchi
ModelTB153FR
Machine TypeCompact Excavator
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages431
File Size25 MB
Manual No.CJ3E004
Serial Range15830001~
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes
SKU: TAKEUCHI-TB153FR-SVC-57E60 Categories: , Tags: , Brand:

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