Terex TC 210/225 LC/NLC Service Manual — Wiring Diagrams

Name: Terex TC 210/225 LC/NLC Service Manual — Wiring Diagrams
Author: Terex

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$39.99 USD · one-time payment

Type: Excavator

Serial: 6098651 A

373 Pages·55 MB·Searchable PDF·English·Print-Ready

✓ Wiring Diagrams
✓ Hydraulic Schematics
✓ Torque Specs
✓ Multi-Level Bookmarks (2-level navigation)

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Printed under Terex order number 6098651 A, this 373-page factory service manual covers the TC 210 and TC 225 crawler excavators in four variants, on both LC and NLC undercarriages. Hydraulic diagrams for the shovel, boom, travel, slewing and swan neck jib circuits close out the book next to the wiring diagrams, so your Terex TC 210 LC, TC 210 NLC, TC 225 LC or TC 225 NLC service manual PDF traces oil from pump to cylinder. Teardowns of the main pump, control block, slewing gear and travel motor fill most of the pages, each built around exploded views, and a closing amendment chapter covers what changes on the 225 LC/NLC. Set crawler chain sag to 160 to 190 mm, then tighten M16 x 1.5 threaded connections to 390 ± 20 Nm. Splitting a travel motor from memory is slow going. The bookmarked, text-searchable PDF takes you straight to the right assembly drawing, and your excavator is back on its tracks sooner.

What's Inside This Manual

System	Pages	Key Topics
Safety Instructions / Safety Measures	5-7	Warning Signs Within Service Instructions, Signs Attached to Equipment or Mounted-On Devices
General Notes on Inspection and Maintenance Work	8	Safety Devices, Test Operation, Test Rides
Work on the Counterweight	9-13	Work on and with Load Suspension Equipment, Dismantling of Excavator Counterweight
Work on the Hydraulic System	14-18	Hydraulic System Safety and Control Instruments, Hydraulic System Filling Level Control, Hydraulic Fluid Refill, Hydraulic System Pre-Stress Pressure
Work on the Air-Conditioning System	19	Refrigerant, Cooling Circuit, Refrigerant Container
Work on the Drive Motor	20	Drive Motor, Protective Gloves, Skin Burns
Drive Motor	21-23	QSB6.7 Motor Technology, Hydraulic Components, Operation Manual, Maintenance Manual
Traveling Mechanism	24-45	Traveling Mechanism Component Assemblies, Chain Assembly
Hydraulic System Settings	46-53	General Values for Tightening Moments
Main Pump / Auxiliary Pumps	54-103	Main Pump, Auxiliary Pump Component Assemblies, Driving Gear Component Assemblies, Controller Component Assemblies
Control Block	104-123	Overview of Control Block Components
Slewing Mechanism	124-166	Slewing Motor Components, Slewing Gear Component Assemblies
Travel Motor / Crawler Gear	167-220	Travel Motor Component Assemblies
Pilot Control Block	221-235	Output Designations, Input Designations
Pilot Control Equipment	236-248	Travel Pilot Control Unit, Working Tools Pilot Control Unit
Arm System – Hydraulic Cylinders	249-277	Cylinder Disassembly, Installation of Sealing Parts
Hydraulic System Auxiliary Equipment	278-293	Rotatory Connection Components
Air Conditioning System	294-315	Function and Components of the Air Conditioning System, Compressor, Condenser, Fault Diagnosis
Maintenance Intervals	316-329	Motor Oil, Fuel Filter, Air Filter, Coolant, Hydraulic System, Traveling Gear
Instructions for Welding	330-337	Repair Preparation
Technical Data	338-342	Weight and Capacity Data
Hydraulic Diagrams	343-373	Shovel, Boom, Travel, Slewing Mechanism, Swan Neck Jib

Quick Reference Specifications

Specification	Value	Page
Tightening moment M10 x 1	100 ± 5 Nm	p. 28
Tightening moment M12 x 1	170 ± 10 Nm	p. 28
Crawler chain slag	160 - 190 mm	p. 33
Main and secondary air filter element replacement interval	After 1000 hours of operation or 24 months	p. 320
Hydraulic oil filter element replacement interval	After 500 hours of operation or 6 months	p. 322
Preliminary fuel filter replacement interval	After 500 hours of operation or 6 months	p. 320
Fuel filter replacement interval	After 500 hours of operation or 6 months	p. 320
Counterweight weight (TC 210)	4,580 kg	p. 9
Drive unit total weight (Traveling mechanism)	approx. 480 kg	p. 28
Guide wheel and hydraulic tension jack weight	approx. 130 kg	p. 28
Main pump pressure (Pump 1 & 2)	340 bar	p. 52
Hydraulic oil tank volume	216 liters	p. 59

Brand	Terex
Model	TC 210 LC, TC 210 NLC, TC 225 LC, TC 225 NLC, TC 210 LC/NLC, TC 225 LC/NLC
Machine Type	Excavator
Manual Type	Service Manual
Language	English
Format	Searchable PDF (Digital Download)
Pages	373
File Size	55 MB
Manual No.	6098651 A
Serial Range	6098651 A
Wiring Diagrams	Yes
Hydraulic Schematics	Yes
Torque Specifications	Yes
Bookmarked / Indexed	Yes

Terex TC 210/225 LC/NLC Service Manual — Wiring Diagrams

What's Inside This Manual

Quick Reference Specifications

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