FiatAllis FR160, FR160.2 Wheel Loader Operation, Maintenance & Repair Manual (incl. Wiring)

$19.95 USD · one-time payment

Model: FR160 | FR160.2
Type: Wheel loader
495 Pages·40 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Bookmarks
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Fiat-hitachi FR 160.2 turbo-charger removal, inspection, and installation procedure with exploded view diagram.
FiatAllis FR160, FR160.2 Wheel Loader Operation, Maintenance & Repair Manual (incl. Wiring)
$19.95

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Every one of the 495 pages in this Fiat-hitachi FR 160.2 Service Manual PDF (OEM #604.00.552) is aimed at one machine: your FR 160.2 wheel loader. Inside: factory wiring diagrams for the full electrical system, hydraulic schematics covering the loader circuit and L.T.S. anti-pitching system, and step-by-step repair procedures for the engine, transmission, axles, brakes, and steering. You also get a full troubleshooting section plus tightening torque tables for every major assembly. Change the engine oil every 250 hours, set the oil pressure switch at 0.4 plus or minus 0.2 bar, and never crank the starter past 20 to 30 seconds straight. No more chasing electrical gremlins with a multimeter and a prayer. Bookmarked for quick jumps between sections; download it, pull it up on your phone next to the loader, and get back to work.

What's Inside This Manual

SystemPagesKey Topics
Safety Rules and Identification4-16Safety During Start, Operation, Stop and Maintenance, Machine Identification Data Plate, Frame and Engine Serial Numbers, Machine Specifications Summary
Operation and Controls17-46Preliminary Instructions and Run-In, Fuel Handling and Fluid Level Checks, Engine Starting and Idling, Steering Wheel, Accelerator and Brake Pedals, Instrument Panel, Cab and Operator's Seat, Heating and Ventilation, Operating Tips (Bucket Loading, Excavating, Transport)
Maintenance Schedule47-77Walk-Around Inspection, 100-Hour Services (Boom and Bucket Articulation Greasing), 250-Hour (Engine Oil and First Fuel Filter), 500-Hour (Oil Filters, Second Fuel Filter), 1000-Hour (Valve Clearance, Transmission Oil), As-Required Services, Master Switch and Wiring Diagram
Lubricants and Capacities78-104Cooling System, Fuel Tank, Engine Lube System, Transmission and Axle Oils, Hydraulic System Capacities, Grease Specifications, Refill Quantities
Technical Specifications and Main Data105-118Main Dimensions, Engine, Torque Converter, Transmission, Axles, Brakes, Hydraulic System Data, Units of Measure Conversion, Standard Torque Values
Engine119-151General Description, Diagnostics and Tests, Removal and Installation, Cooling System, Fuel System, Turbocharger, Specifications and Torque Values
Transmission152-217Description and Operation, Gear-Shifting, Torque Converter, Diagnostics and Pressure Tests, Removal, Disassembly and Assembly, Clutch Packs, Control Valve
Axles218-271Description, Troubleshooting and Tests, Differential and Final Drive Repair, Planetary Gears, Wheel Hubs, Bearing Preload, Torque Values
Brake System272-297General Description and Operation, Diagnostics, Service Brake Circuit, Parking Brake, Accumulator and Brake Valve, Bleeding, Repair
Steering System298-318Steering Pressure Relief Valve, Safety Valve, Steering Pump and Orbitrol Unit, Steering Cylinders, Diagnostics and Pressure Settings
Equipment Hydraulic System319-371Control Valve, Pressure Relief Valve, Pilot Valve, Hydraulic Pump, Lift and Tilt Cylinders, Hydraulic Circuit Diagrams, Pressure Tests and Adjustments
Bucket, Boom and Frame372-394Bucket and Bucket Teeth, Boom, Frame, Bucket Pivot Pins and Bushings, Wear Checks, Removal and Installation
Electrical System395-485Complete Wiring Diagrams, Master Switch, Starting and Charging Circuits, Instrument and Lighting Circuits, Fuses and Relays, Component Location, Circuit Troubleshooting
Cab486-495Operator's Seat Adjustments, Steering Wheel Removal, Cab Glass and Door, Cab Removal and Installation

Quick Reference Specifications

SpecificationValuePage
Engine Starting18p. 2
Engine idling19p. 2
Engine oil change interval250 hoursp. 2
Setting of engine oil resistor for pressure gauge0 + 8 barp. 106
Setting of engine oil low pressure switch and hourmeter drive0.4±0.2 barp. 106
Transmission oil filters (q.ty 2) one paper and one metal.one paper and one metalp. 106
Operation voltage24 Vp. 107
Batteries, in series2p. 107
Control valve3 spoolsp. 107
solenoid continuity (resistance)90 + 95 ohmp. 166
3rd speed (K3) Outer teeth disc G quantity9p. 187
3rd speed (K3) Outer teeth disc G S (mm)2.0p. 187
BrandFiatAllis
ModelFR160, FR160.2
Machine TypeWheel loader
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages495
File Size40 MB
Manual No.604.00.552
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes