A loader that pays for itself by the bucketload can't sit idle over a missing spec, and the 712 pages of this Ford A-62, A-64, A-66 service manual PDF (OEM 40006230A) exist so yours never has to. Wiring diagrams trace every circuit from the battery through the lights, switches, instruments and starting system, and hydraulic schematics map oil flow through the loader valve, bucket cylinders and lift arms. Troubleshooting charts walk the engine, fuel system and turbocharger from symptom to cause, backed by exploded views for the overhauls on the cylinder head, axles and Allison powershift transmission. Hold your converter stall test under 30 seconds, and pull the turbocharger down to the exhaust manifold at 30 to 35 pounds-feet. Every hour spent hunting a figure is an hour the machine sits parked. Bookmarked and text-searchable, this PDF is bought once and yours for as long as you run the loader.
What's Inside This Manual
| System | Pages | Key Topics |
|---|
| Service Manual | 1 | Engine System, Fuel System, Electrical System, Transmission, Engine-Transmission Removal, Axles, Brakes, Drive Shafts |
| Engine System | 5-62 | Engine, Cylinder Head Assembly, Timing Gears, Camshaft, Oil Pump, Balancer, Connecting Rod and Piston, Crankshaft |
| Fuel System | 63-106 | Fuel Tank Lift Pump Filter and Fuel Lines, Trouble Shooting Specifications and Special Tools |
| Electrical System | 107-190 | Wiring Circuit Protection Lights Switches Instruments and Miscellaneous Electrical Equipment, Starting System |
| Transmission | 191-284 | Servicing the Transmission |
| Engine Transmission Removal | 285-304 | Description and Operation, Cylinder Head Assembly - Overhaul, Timing Gears, Camshaft and Oil Pump - Overhaul, Balancer, Connecting Rod and Piston, Bearings |
| Axles Brakes Drive Shafts Wheels and Tires | 305-380 | Description and Operation |
| Steering | 381-416 | Description and Operation, Cylinder Relief Valve Assembly Removal Installation and Overhaul |
| Hydraulic System | 417-480 | Description and Operation, Component Installation |
| Ford Wheel Loader Frames Loader Linkage and Buckets | 481-502 | Description and Operations, Component Assembly |
| Operator's Platform and Sheet Metal | 503-514 | Operator's Platform, Hood, Side Panels, Noise Insulating Panel, Radiator Shell, Steering Motor, Transmission Controls |
| Air Conditioning and Heating | 515-544 | Compressor, Condenser Core, Dehydrator-Receiver, Evaporator Core, Expansion Valve, Heater Core, Defroster-Fan Filter Assembly |
| Reference Information | 545-712 | Allison Powershift Transmissions, Model Code Designation, Transmission Torque Converter, Power Reversing Transmission, Hydraulic System, Loader Linkage, Bucket Level Indicator |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| All Models |
| Radiator hose rod diameter | 0.1875 in. (4.76 mm) | p. 32 |
| Water pump impeller shaft internal diameter | 0.75 in. (19 mm) | p. 60 |
| Turbocharger-to-Exhaust Manifold Torque | 30-35 Pounds/Feet | p. 55 |
| Fuel Injection Pump to Front Plate | 20-25 Pounds Feet | p. 104 |
| Stall test maximum duration | 30 seconds | p. 215 |
| Stall test converter-out temperature limit | 250°F (122°C) | p. 216 |
| Maximum warp of disc (A-62 F&R, A-64 R) | 0.004 in. | p. 373 |
| Maximum warp of disc (A-64 R, A-66 F&R) | 0.003 in. | p. 373 |
| A-62 |
| Engine Oil Capacity (4-Cylinder) | 19 quarts | p. 60 |
| Hydraulic Pump Capacity (A-62) | 13 gpm @ 2100 rpm | p. 477 |
| A-64, A-66 |
| Engine Oil Capacity (6-Cylinder) | 26 quarts | p. 60 |
| A-64 |
| Hydraulic Pump Capacity (A-64) | 14 gpm @ 2300 rpm | p. 477 |
