Factory pressure settings, pump teardown sequences, and control valve tolerances for the CL-20 compact loader survive in one document: this 48-page Ford CL-20 repair manual PDF, OEM ID 40002010. Hydraulic coverage runs from pump removal through pressure tests, with schematics tracing the implement pump and cooling circuit, while both the gear and piston pumps get full disassembly, inspection, and reassembly sequences. Exploded views break the cylinders and control valves down part by part, the wiring diagram maps the alternator, starter, and solenoid, and the troubleshooting section sorts a noisy pump from foaming oil and shaft seal leakage. Check your implement pump and cooling circuit at 1500 ± 50 PSI, then tighten the axle bearing mount bolts to 30 lbs. ft. (4.15 kgm). A rebuilt pump sits on the bench until you find its relief setting. Bookmarks and a live text layer put that page two clicks from the cover.
What's Inside This Repair Manual
| System | Pages | Key Topics |
|---|
| Hour Inspection | 4-5 | Engine, Fuel System, Electrical, Air Cleaner, Hydraulic System, Drive System |
| Safety Precautions | 6-7 | Seat Belt, Engine Operation, Lift Arms, Bucket, Parking, Refueling |
| Description and Operation | 8 | Drive System, Steering, Frame Assembly, Hydraulic System, Implement Pump, Cooling Circuit |
| Trouble Shooting | 9 | Engine, Electrical, Drive System, Loader System |
| Hydraulic System | 10-17 | Pump Removal, Pump Disassembly, Pump Assembly, Pressure Tests |
| Control Valves | 18-19 | Valve Removal, Disassembly, Inspection, Assembly, Seal Replacement |
| Cylinders | 20-22 | Removal, Disassembly, Inspection, Repair, Assembly, Installation |
| Power Train | 23 | Noisy Pump, Oil Heating, Shaft Seal Leakage, Foaming Oil, Gear Pump Assembly |
| Gear Pump | 24-25 | Gear Assembly, Front Plates, Back Plates, Body, Reassembly |
| Piston Pump | 26-30 | Charge Pump, Relief Valve, Piston Block, Cam Plate, Drive Shaft, Gerotor Gear |
| Lubrication and Maintenance | 31-39 | Lubrication Chart, Adjustments |
| Electrical System | 40 | Alternator, Battery, Ignition Switch, Starter, Solenoid, Wiring Harness |
| Specifications | 41-48 | Performance, Engine, Loader, Electrical, Drive System, Hydraulic System |
Quick Reference Specifications
| Specification | Value | Page |
|---|
| Axle bearing mount bolts torque | 30 lbs. ft. (4.15 kgm) | p. 4 |
| Hydraulic pressure in drive system at pump | 2000 psi (137.8 bar) | p. 5 |
| Pressure check (Implement Pump and Cooling Circuit) | 1500 ± 50 PSI (103.41 ± 3.45 BAR) | p. 11 |
| Bolt torque for spool | 10 lbs. ft. | p. 18 |
| Battery | 12 volt, 40 Amp. hrs. | p. 41 |
| Engine Idle Speed | 900 rpm | p. 5 |
| Governor Speed | 3600 rpm | p. 5 |
| Drive System Hydraulic Pressure | 2000 psi | p. 5 |
| Axle Bearing Mount Bolt Torque | 30 lbs. ft. | p. 4 |
| Drive System Charge Pump Pressure | 60-100 psi | p. 16 |
| Piston Packing Lock Nut Torque | 150-175 lbs. ft. | p. 22 |
| Collar Nut Torque | 125-150 lbs. ft. | p. 22 |
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