Master your daily service routines and cab controls with this 124-page JCB Fastrac 1115, 1135 Operator Manual PDF (OEM #9801/1411). You get complete run-downs on the electronic linkage control, front and rear PTO attachment procedures, and the full 250- to 2000-hour maintenance schedules. Open to the detailed dashboard guide to decode every instrument panel warning light before a minor issue ruins your day in the field. Inspect your footbrake pads and swap them out when the friction material drops to a minimum of 3 mm, then verify your 480/70 R 28 tyres are inflated to 2.0 bar for a 2750 kg load. Download this bookmarked file directly to your phone or tablet and keep your equipment running strong.
What's Inside This JCB FASTRAC 1115, 1135 Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| About This Handbook | 7 | Using This Handbook, Page Cross References, Page Numbering, Left Side, Right Side, Using the Machine, Units of Measurement |
| The JCB Fastrac | 8-9 | Identification of Machine Components |
| Safety First - Yours and Other People's | 10 | Roll Over Protection Structure, Cab Air Filter, Hazardous Atmospheres, Hydraulic Fluid, Hydraulic Hoses, Fluoroelastomeric Materials |
| Safety Check List | 11-13 | Operating Safety, Maintenance Safety |
| Safety Decals | 14-15 | - |
| Identifying Your Machine | 16-28 | Serial Number Plate, Typical Vehicle Identification Number, Typical Engine Identification Number, Location of Major Unit Serial Numbers |
| Before Entering the Cab | 29-30 | Check the Cab Structure, Check for Cleanliness, Check for Damage, Check the Tyres, Check the Bonnet and Filler Caps |
| Entering & Leaving the Cab, Doors and Windows | 31 | Opening and Closing the Windows, Opening and Closing the Doors, Rear Window, Emergency Exit/Roof Panel |
| Cab Layout and Controls | 32-33 | Steering Wheel, Brake Pedal, Clutch Pedal, Accelerator Pedal, Hand Throttle Lever, Parking Brake Lever |
| Instrument Panel | 34-35 | Main Beam on, Direction Indicators, Differential Lock, Engine Oil Pressure, Transmission Oil Pressure, Digital Speedometer |
| Digital Speedometer | 36-37 | Digital Speedometer Functions, Forward Speed, Total Distance, Trip Distance, Digital Speedometer Operation, Field Calibration |
| Switches | 38-40 | Starter Switch, Beacon, Hazard Warning Lights Switch, Front Work Lights, Direction Indicators, Windscreen Wiper |
| Heater and Air Conditioning Controls | 41 | Heating, Air Conditioning, Defrosting, Demisting Slots, Fan Speed, Temperature Control |
| Seat Adjustment | 42 | Driver's Seat, Backrest Angle, Fore/Aft Position, Seat Height, Swivel, Optional Suspension Seat |
| Seat Belts | 43 | Seat Belt, Buckle, Male Fitting, Reel Holder, Press Button |
| Before Starting the Engine | 44 | Parking Brake, Pre-Start Inspection, Controls, Pedals, Steering Column, PTO Switches |
| Starting the Engine | 45 | Normal Starting, Cold Starting, Parking Brake, Speed Gearbox Lever, Clutch Pedal, Starter Key |
| Jump-Starting the Engine | 46-47 | Parking Brake, Switches, Booster Cables, Battery, Positive Booster Cable, Negative Booster Cable |
| Preparing for Travel | 48 | Testing the Parking Brake, On Public Roads |
| Travelling | 49-52 | Utilisation of Gears, Four Wheel Drive and Differential Lock, Automatic Differential Lock |
| Stopping and Parking the Machine | 53 | Accelerator Pedal, Brake Pedal, Clutch Pedal, Parking Brake, Speed Gearbox Lever, Starter Key |
| Using the Machine and Site Safety | 54 | Banks and Trenches, Electrical Power Cables, Reworking Old Sites, Work Sites, Hillsides, Safety Barriers |
| Electronic Linkage Control | 55-58 | Main Control Lever, Rate of Drop Control, Set Point Control Knob, Maximum Lift Height Control, Diagnostic Led, Position control/draft Control Selector |
| Rear 3 - Point Linkage | 59-61 | Mechanical Connections and Adjustment |
| Front 3 - Point Linkage | 62 | Mechanical Connections and Adjustment |
| External Hydraulics | 63-65 | Control Layout, Lever Locking, Variable Flow Spool Operation, Fixed Flow Spool Operation, Front 3-Point Linkage Operation, Connecting Equipment, Quick Release Couplings |
| Drawbars and Hitches | 68-69 | Pick-Up Hitch, Clevis Drawbar |
| Connecting Trailer Brakes | 70 | Two-Line Air Brakes, Supply Line, Control Line, Single-Line Air Brakes, Hydraulic Brakes |
| Independent Power Take-Off (PTO) | 71-77 | Introduction, Fitting Rear PTO Output Shaft, Attaching Equipment to Rear PTO, Rear PTO Operation, Attaching Equipment to Front PTO, Front PTO Operation, PTO Static Guards |
| Automatic Trailer Coupling | 78-79 | Automatic Coupling Procedure, De-Coupling, Manual Coupling Procedure, Height Adjustment |
| Operating in Low Temperatures | 80 | Viscosity Engine Oil, Low Temperature Diesel Fuel, Coolant Mixture, Battery, Fuel Tank, Cold Weather Starting Aids |
| Moving a Disabled Machine | 81 | - |
| Transporting the Machine | 82-92 | - |
| Service Requirements | 93 | - |
| Service Schedules | 94-95 | Daily Checks, Weekly Checks, 250-Hour Checks, 500-Hour Checks, 1000-Hour Checks, 2000-Hour Checks |
| Lubricants - Health and Safety | 96 | Hygiene, First Aid - Oil, Spillage, Fires, Waste Disposal, Warnings |
| Fluids, Lubricants Capacities and Specifications | 97 | Fuel, Engine Oil, Engine Coolant, Transmission Fluids, Hydraulic System, Grease |
| Cleaning the Machine and Checking for Damage | 98 | Machine Cleaning, Steelwork Damage, Window/lamp Damage, Tyre Inspection, Bonnet Operation, Seat Belt Condition |
| Greasing | 99-103 | Propshafts and PTO Drive Shafts, Front Axle Steering Swivels, Steering Ram Pivots, Rear Suspension Cylinder Pivots, Hydraulic Lift and 3-Point Linkage, Automatic Trailer Coupling |
| Checking the Clutch Fluid Level | 104 | Engine Shutdown, Reservoir Fluid Level, Fluid Addition, Safety Precautions |
| Air System | 105-106 | Draining the Air Tanks, Checking the Fluid in the Antifreeze Pump, First Aid - Methanol |
| Brakes | 107 | Checking and Renewing the Footbrake Pads |
| Hydraulic System | 108 | Checking the Fluid Level |
| Engine Air Filter | 109 | Changing the Elements |
| Engine Oil and Filter | 110-111 | Checking the Oil Level, Changing the Oil and Filter |
| Engine Cooling System | 112-115 | Checking the Coolant Level, Coolant Mixtures, Changing the Coolant, Cleaning the Radiator, Fan Belts |
| Fuel System | 116-118 | Types of Fuel, Fuel Standards, Low Temperature Fuels, Filling the Tank, Draining the Sediment Bowl, Draining the Fuel Filters, Bleeding the Fuel System |
| Transmission | 119 | Checking the Gearbox Oil Level, Changing the Transmission Oil Filter |
| Front PTO Transfer Gearbox | 120 | Checking the Oil Level |
| Front Axle | 121 | Checking the Differential Oil Level, Checking the Hub Oil Levels |
| Rear Axle | 122 | Checking the Oil Level |
| Tyres and Wheels | 124 | General, Load, Pressure and Speed Table, Tyre Inflation, Track Width, Checking the Wheel Nut Torque, Checking and Adjusting the Front Wheel Alignment |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Tyre pressure and load (480/70 R 28 at 30 kph, max load) | 2.0 bar (29 lbf/in2) for 2750 kg (6062 lb) load | p. 124 |
| Minimum brake pad friction material thickness | 3 mm (0.12 in) | p. 107 |
| Hydraulic fluid condition for proper operation | Fluid should not be cloudy, or contain water or air. If cloudy, contact JCB distributor. | p. 108 |
| Water temperature gauge red danger zone | Indicator needle rises to the red danger zone on the gauge | p. 35 |
| Coolant level check frequency | Check the coolant level before starting the engine | p. 112 |
| Fuel Capacity | 16.5 litres (UK Gal) | p. 97 |
| Engine Oil Capacity | 16.5 litres (UK Gal) | p. 97 |
| Engine Coolant Capacity | 20 litres (UK Gal) | p. 97 |
| PTO, Speed and Range Boxes (combined) Capacity | 38 litres (UK Gal) | p. 97 |
| Front Axle Housing Capacity (each) | 7 litres (UK Gal) | p. 97 |
| Rear Axle Capacity | 23 litres (UK Gal) | p. 97 |
| Clutch System Capacity | 0.5 litres (UK Gal) | p. 97 |
JCB FASTRAC 1115, 1135 Common Problems This Manual Covers
JCB Fastrac 1115 or 1135 hydraulic implements operate slowly and loader arms struggle to lift heavy loads p. 108
Inspect the machine underneath for obvious oil leaks. Check the fluid level on page 108 to ensure the system holds its correct capacity. Verify the fluid is not cloudy or full of air bubbles before operating the equipment.
Manual Section: Hydraulic System Fluid Level CheckTractor stopping distance increases noticeably and parking brake fails to hold on steep inclines p. 107
Inspect the footbrake pads for excessive wear, deep scoring, and heavy dirt accumulation around the calipers. Check the friction material thickness according to the maintenance guidelines on page 107. Replace the brake pads immediately if the friction material measures less than the 3 mm (0.12 in) minimum safety requirement.
Manual Section: Brakes Checking and RenewingDashboard warning indicator needle rises to the red danger zone on the water temperature gauge p. 112
Stop the engine immediately and allow it to cool. Inspect the radiator for blocked fins or heavy debris buildup. Check the expansion tank level on page 112 and top up the system to its full 20 litres capacity using the correct antifreeze mixture.
Manual Section: Engine Cooling System MaintenanceFront wheels bounce excessively at high transport speeds and tread blocks show uneven rapid wear p. 124
Examine all rubber surfaces for deep cuts, penetration damage, or sidewall bulging. Verify your cold inflation values on page 124 match the required 2.0 bar (29 lbf/in2) for a 2750 kg (6062 lb) maximum load. Adjust the air pressure before operating on public roads.
Manual Section: Tyres and Wheels General InformationFrequently Asked Questions
What are the replacement specifications for Tyres?
The manual provides specifications for various high traction tyre sizes, including 16.9 R 28, 480/70 R 28, 540/65 R 28, and 480/70 R 30, along with their corresponding speed designations, maximum speeds, and pressure ratings. For example, a 480/70 R 28 tyre has a speed designation of A8/B, a maximum speed of 50 km/h, and a pressure of 1.0 bar (15 lbf/in2) for 30 kph.
How do you fix JCB Fastrac 1115 or 1135 hydraulic implements operate slowly and loader arms struggle to lift heavy loads?
Inspect the machine underneath for obvious oil leaks. Check the fluid level on page 108 to ensure the system holds its correct capacity. Verify the fluid is not cloudy or full of air bubbles before operating the equipment.
How do you fix tractor stopping distance increases noticeably and parking brake fails to hold on steep inclines?
Inspect the footbrake pads for excessive wear, deep scoring, and heavy dirt accumulation around the calipers. Check the friction material thickness according to the maintenance guidelines on page 107. Replace the brake pads immediately if the friction material measures less than the 3 mm (0.12 in) minimum safety requirement.
How do you fix dashboard warning indicator needle rises to the red danger zone on the water temperature gauge?
Stop the engine immediately and allow it to cool. Inspect the radiator for blocked fins or heavy debris buildup. Check the expansion tank level on page 112 and top up the system to its full 20 litres capacity using the correct antifreeze mixture.
Is this JCB Fastrac 1115, 1135 Operator Manual a digital download?
Instant PDF download. You get the full 124-page searchable Operator Manual immediately after payment. Open it on your laptop, tablet, or phone right in the shop.
Are there any print restrictions on this manual?
No restrictions at all. Print individual pages, full chapters, or the entire manual. The PDF is completely unlocked.
Document Quality
This document is a scanned PDF, meaning the original physical pages were converted into images. As a result, the text is not searchable or selectable, and there is no OCR layer for text recognition. The text quality is generally crisp and easy to read, with diagrams and illustrations being clear scanned line drawings where labels are readable, though they are raster images that will pixelate on high zoom. Pages are mostly clean with only minor scanning specks, and you will find several blank pages interspersed throughout the document.
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