Part of the JCB Operator Manuals.
Master your daily service routines and cab controls with this 124-page JCB Fastrac 1115, 1135 Operator Manual PDF (OEM #9801/1411). You get complete run-downs on the electronic linkage control, front and rear PTO attachment procedures, and the full 250- to 2000-hour maintenance schedules. Open to the detailed dashboard guide to decode every instrument panel warning light before a minor issue ruins your day in the field. Inspect your footbrake pads and swap them out when the friction material drops to a minimum of 3 mm, then verify your 480/70 R 28 tyres are inflated to 2.0 bar for a 2750 kg load. Download this bookmarked file directly to your phone or tablet and keep your equipment running strong.
What's Inside This JCB FASTRAC 1115, FASTRAC 1135 Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction & Machine Overview | 7-9 | Identification of Machine Components, Units of Measurement, Page Cross References, Using the Machine, Page Numbering |
| Safety & Precautions | 10-15 | Roll Over Protection Structure, Cab Air Filter, Hazardous Atmospheres, Hydraulic Fluid, Hydraulic Hoses, Fluoroelastomeric Materials, Operating Safety, Maintenance Safety, Safety Decals |
| Machine Identification | 16-28 | Serial Number Plate, Typical Vehicle Identification Number, Typical Engine Identification Number, Location of Major Unit Serial Numbers |
| Cab, Controls & Instruments | 29-43 | Steering Wheel, Brake Pedal, Clutch Pedal, Accelerator Pedal, Parking Brake Lever, Instrument Panel, Digital Speedometer, Switches, Heater and Air Conditioning Controls, Seat Adjustment, Seat Belts, Emergency Exit/Roof Panel |
| Starting, Driving & Operation | 44-54 | Pre-Start Inspection, Normal Starting, Cold Starting, Jump-Starting/Booster Cables, Utilisation of Gears, Four Wheel Drive and Differential Lock, Testing the Parking Brake, Site Safety, Electrical Power Cables, Hillsides |
| Linkage & Hydraulic Controls | 55-65 | Main Control Lever, Rate of Drop Control, Set Point Control Knob, Maximum Lift Height Control, Position Control/Draft Control Selector, Mechanical Connections and Adjustment, Variable Flow Spool Operation, Fixed Flow Spool Operation, Quick Release Couplings |
| PTO, Towing & Attachments | 68-79 | Pick-Up Hitch, Clevis Drawbar, Two-Line Air Brakes, Single-Line Air Brakes, Hydraulic Brakes, Fitting Rear PTO Output Shaft, Attaching Equipment to Rear/Front PTO, PTO Static Guards, Automatic Coupling Procedure, Manual Coupling Procedure |
| Special Operating Conditions & Transport | 80-92 | Viscosity Engine Oil, Low Temperature Diesel Fuel, Coolant Mixture, Battery, Cold Weather Starting Aids |
| Maintenance Schedule | 93-95 | Daily Checks, Weekly Checks, 250-Hour Checks, 500-Hour Checks, 1000-Hour Checks, 2000-Hour Checks |
| Lubricants, Fluids, Cleaning & Greasing | 96-103 | Hygiene, First Aid - Oil, Fuel, Engine Oil, Engine Coolant, Transmission Fluids, Hydraulic System, Grease, Machine Cleaning, Tyre Inspection, Propshafts and PTO Drive Shafts, Front Axle Steering Swivels |
| Brakes, Air & Hydraulic Systems Maintenance | 104-108 | Reservoir Fluid Level, Draining the Air Tanks, Checking Fluid in the Antifreeze Pump, Checking and Renewing the Footbrake Pads, Checking the Hydraulic Fluid Level |
| Engine Servicing | 109-118 | Changing the Air Filter Elements, Checking the Oil Level, Changing the Oil and Filter, Checking the Coolant Level, Changing the Coolant, Cleaning the Radiator, Fan Belts, Types of Fuel, Filling the Tank, Bleeding the Fuel System |
| Transmission, Axles & Tyres | 119-124 | Checking the Gearbox Oil Level, Changing the Transmission Oil Filter, Front PTO Transfer Gearbox Oil Level, Checking the Differential Oil Level, Checking the Hub Oil Levels, Rear Axle Oil Level, Tyre Inflation, Track Width, Checking the Wheel Nut Torque, Front Wheel Alignment |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Tyre pressure and load (480/70 R 28 at 30 kph, max load) | 2.0 bar (29 lbf/in2) for 2750 kg (6062 lb) load | p. 124 |
| Minimum brake pad friction material thickness | 3 mm (0.12 in) | p. 107 |
| Hydraulic fluid condition for proper operation | Fluid should not be cloudy, or contain water or air. If cloudy, contact JCB distributor. | p. 108 |
| Water temperature gauge red danger zone | Indicator needle rises to the red danger zone on the gauge | p. 35 |
| Coolant level check frequency | Check the coolant level before starting the engine | p. 112 |
| Fuel Capacity | 16.5 litres (UK Gal) | p. 97 |
| Engine Oil Capacity | 16.5 litres (UK Gal) | p. 97 |
| Engine Coolant Capacity | 20 litres (UK Gal) | p. 97 |
| PTO, Speed and Range Boxes (combined) Capacity | 38 litres (UK Gal) | p. 97 |
| Front Axle Housing Capacity (each) | 7 litres (UK Gal) | p. 97 |
| Rear Axle Capacity | 23 litres (UK Gal) | p. 97 |
| Clutch System Capacity | 0.5 litres (UK Gal) | p. 97 |
JCB FASTRAC 1115, FASTRAC 1135 Common Problems This Manual Covers
JCB Fastrac 1115 or 1135 hydraulic implements operate slowly and loader arms struggle to lift heavy loads p. 108
Inspect the machine underneath for obvious oil leaks. Check the fluid level on page 108 to ensure the system holds its correct capacity. Verify the fluid is not cloudy or full of air bubbles before operating the equipment.
Manual Section: Hydraulic System Fluid Level CheckTractor stopping distance increases noticeably and parking brake fails to hold on steep inclines p. 107
Inspect the footbrake pads for excessive wear, deep scoring, and heavy dirt accumulation around the calipers. Check the friction material thickness according to the maintenance guidelines on page 107. Replace the brake pads immediately if the friction material measures less than the 3 mm (0.12 in) minimum safety requirement.
Manual Section: Brakes Checking and RenewingDashboard warning indicator needle rises to the red danger zone on the water temperature gauge p. 112
Stop the engine immediately and allow it to cool. Inspect the radiator for blocked fins or heavy debris buildup. Check the expansion tank level on page 112 and top up the system to its full 20 litres capacity using the correct antifreeze mixture.
Manual Section: Engine Cooling System MaintenanceFront wheels bounce excessively at high transport speeds and tread blocks show uneven rapid wear p. 124
Examine all rubber surfaces for deep cuts, penetration damage, or sidewall bulging. Verify your cold inflation values on page 124 match the required 2.0 bar (29 lbf/in2) for a 2750 kg (6062 lb) maximum load. Adjust the air pressure before operating on public roads.
Manual Section: Tyres and Wheels General InformationFrequently Asked Questions
What are the replacement specifications for Tyres?
The manual provides specifications for various high traction tyre sizes, including 16.9 R 28, 480/70 R 28, 540/65 R 28, and 480/70 R 30, along with their corresponding speed designations, maximum speeds, and pressure ratings. For example, a 480/70 R 28 tyre has a speed designation of A8/B, a maximum speed of 50 km/h, and a pressure of 1.0 bar (15 lbf/in2) for 30 kph.
How do you fix JCB Fastrac 1115 or 1135 hydraulic implements operate slowly and loader arms struggle to lift heavy loads?
Inspect the machine underneath for obvious oil leaks. Check the fluid level on page 108 to ensure the system holds its correct capacity. Verify the fluid is not cloudy or full of air bubbles before operating the equipment.
How do you fix tractor stopping distance increases noticeably and parking brake fails to hold on steep inclines?
Inspect the footbrake pads for excessive wear, deep scoring, and heavy dirt accumulation around the calipers. Check the friction material thickness according to the maintenance guidelines on page 107. Replace the brake pads immediately if the friction material measures less than the 3 mm (0.12 in) minimum safety requirement.
How do you fix dashboard warning indicator needle rises to the red danger zone on the water temperature gauge?
Stop the engine immediately and allow it to cool. Inspect the radiator for blocked fins or heavy debris buildup. Check the expansion tank level on page 112 and top up the system to its full 20 litres capacity using the correct antifreeze mixture.
Is this JCB Fastrac 1115, 1135 Operator Manual a digital download?
Instant PDF download. You get the full 124-page searchable Operator Manual immediately after payment. Open it on your laptop, tablet, or phone right in the shop.
Are there any print restrictions on this manual?
No restrictions at all. Print individual pages, full chapters, or the entire manual. The PDF is completely unlocked.
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