Getting ready to put your machine to work? This 156-page Vibromax W 102, vibrating tandem roller instruction manual pdf (OEM #04058/00221) breaks down the complete start-up, daily maintenance, and operating procedures for your equipment. Inside, you get full electric wiring diagrams, detailed hydraulic circuit schematics, and a complete troubleshooting section to track down engine or propulsion faults. Open to the maintenance chapters for exact daily checking routines, lubrication schedules, and fluid capacity breakdowns to keep the water sprinkler device and exciter drive running right. Verify your engine operating speed is dialed in at 2700/min and confirm you are running the correct oils for the 912 cm3 displacement power plant before turning the key. Stop guessing at your daily service limits. Download this bookmarked file to your tablet, walk straight to the job site, and get your roller moving.
What's Inside This Vibromax W 102, Vibrating Tandem Roller Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Technical Data | 18-27 | Main Data, Dimensions, Application Technology Data, Emissions and Immissions, Energy Requirements |
| Description | 28-37 | Design Structure, Mode of Operation, Safety Devices |
| Storage and Transport | 38-39 | Storage, Transportation, Loading |
| Operation | 40-67 | Operating and Monitoring Equipment, Start-Up, Actuation, Safe Operation, Inadmissible Practices, Application Technology Handling |
| Troubles | 68-79 | Engine, Propulsion, Exciter Drive, Water Sprinkler Device |
| Maintenance | 80-119 | General, Cleaning, Checking, Lubricating, Preserving and Depreserving |
| Operating Agents | 120-139 | Fuel, Engine Oil, Hydraulic Oil, Lubricating Grease, Anti-Corrosion Agents, Water, Miscellaneous |
| Graphical Symbols | 140-143 | Symbols for Operating Equipment, Monitoring Equipment and for Operating Agents, Symbols for Application As Specified, Warning Symbols, Order Symbols |
| Wiring/Circuit Diagrams | 144-155 | Electric Wiring Diagram, Hydraulic Circuit Diagrams, Sprinkler Diagram |
| Appendix | 156 | - |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Propulsion and exciter pump filling overpressure | 12 to 18 bar | p. 98 |
| Exciter operating overpressure | 0 to 200 bar | p. 98 |
| Engine Piston Displacement | 912 cm3 | p. 18 |
| Engine Operating Speed | 2700/min | p. 18 |
| Engine Performance (DIN 6271) | 11.5 kW | p. 18 |
| Exciter Force/Drum | 10.5 kN | p. 19 |
| Exciter Frequency | 55 Hz | p. 19 |
| Operating Weight without Ballast | 1188 kg | p. 19 |
| Maximum Weight | 1200 kg | p. 19 |
| Internal Turning Cycle Radius | 2 m | p. 20 |
| Fuel Tank Filling Quantity | 30 l | p. 109 |
| Engine Oil Crankcase Filling Quantity | 3 l | p. 111 |
Vibromax W 102, Vibrating Tandem Roller Common Problems This Manual Covers
Vibromax W 102 drum does not vibrate when the switch is engaged during compaction passes p. 115
Check the hydraulic oil tank filling quantity on page 115 and verify it holds the required 30 liters. Inspect all hydraulic couplers to ensure they are fully engaged. If the tank is full, test the propulsion and exciter pump filling overpressure to ensure it reads between 12 to 18 bar.
Manual Section: MaintenanceRed charge current indicator lamp stays on and engine will not crank during cold startup p. 111
Inspect the engine oil crankcase filling quantity on page 111 to verify it contains exactly 3 liters. Check the battery connections and clean any corrosion off the terminals. Drain the fuel tank and refill with fresh diesel if the machine was stored in freezing temperatures.
Manual Section: MaintenanceWater sprinkler device fails to spray on the drums while rolling asphalt surfaces p. 123
Drain and flush the rear water tank completely. Fill the tank to its maximum 110 liter capacity as noted on page 123. Clean the clogged water filter and inspect all hoses for kinks. Test the actuating switches on the dashboard to confirm the water pump receives power.
Manual Section: Operating AgentsRoller will not move forward or reverse when actuating the propulsion control lever p. 98
Check the propulsion and exciter pump filling overpressure on page 98 to verify it measures 12 to 18 bar. Inspect the hydraulic oil level and ensure the system is filled to 30 liters. Clean the suction tubing if you hear air noises in the propulsion system.
Manual Section: MaintenanceFrequently Asked Questions
What does an error code on a Vibromax W 102 mean?
The Vibromax W 102 manual does not provide alphanumeric error codes but explains the meaning of various indicator lamps on the instrument panel. For instance, if the red charge current indicator lamp does not light up when the engine is running, it indicates the lamp must light up, and if it does not charge the battery, the engine should be stopped immediately. Similarly, if the engine temperature indicator lamp (red) is too high, the lamp must have extinguished, and the engine should be stopped immediately.
How do I bleed the hydraulic system on a Vibromax W 102?
To bleed the hydraulic system on a Vibromax W 102, after refilling the hydraulic oil tank, run the machine for approximately 10 minutes at partial load. This procedure allows for the bleeding of the hydraulic system.
How do I troubleshoot vibration not working on a Vibromax W 102?
If the exciter drive is not working on a Vibromax W 102, potential causes include too little oil in the hydraulic oil tank or an interrupted exciter drive. For the former, refer to section 5.2.01, item 2. For an interrupted drive, check the connections between the constant displacement hydromotor(s) and exciter shaft(s), and perform any necessary repair work.
Vibromax W102 error codes
The Vibromax W 102 manual does not provide alphanumeric error codes but explains the meaning of various indicator lamps on the instrument panel. For instance, if the red charge current indicator lamp does not light up when the engine is running, it indicates the lamp must light up, and if it does not charge the battery, the engine should be stopped immediately. Similarly, if the engine temperature indicator lamp (red) is too high, the lamp must have extinguished, and the engine should be stopped immediately.
What do I get after purchasing this Vibromax W 102, Vibrating Tandem Roller?
This is a 156-page searchable PDF ready for immediate download. Works on any device, so pull it up on your phone while you're under the hood. No shipping, no waiting.
Are there any print restrictions on this Vibromax W 102, Vibrating Tandem?
No restrictions at all. Print individual pages, full chapters, or the entire manual. The PDF is completely unlocked.
Are hydraulic system diagrams in this Vibromax W 102, Vibrating Tandem Roller?
Yes. The manual includes a hydraulic system diagram covering the main circuits.
Document Quality
This document is a scanned PDF, so you will not be able to search or copy text directly as there is no OCR layer. The text quality is generally crisp and easy to read throughout the manual. Diagrams and illustrations are raster images, which means they may show some pixelation when zoomed in, but their labels remain readable. Most pages are clean, though some exhibit minor scan artifacts like faint lines or slight skewing. Please note that there are numerous blank pages interspersed, serving as filler.
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