John Deere 5225, 5325, 5425, 5525, 5625, 5603 Diagnostic Technical Manual [Tractors]

Factory Diagnostic Technical Manual TM2197 For John Deere 5225 – 5625, 5603 Tractors. Detailed step by step illustrations, instructions, diagrams for Systems Diagnosis, System Theory of Operation, Performance Testing, Tests and Adjustments, Operational Check, Operation, Unit Locations and Identification, Diagnostic Codes, Schematics and lot of other useful information.

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Models

John Deere

5225
5325
5425
5525
5625
5603

Contents

Section —GENERAL
05—Safety
10—General Specifications
15—General References
Section —DIAGNOSTIC TROUBLE CODES
CCU—CCU Code Diagnostics
HCU—HCU Code Diagnostics
PTR—PTR Code Diagnostics
Section —OBSERVABLE SYMPTOMS
20—Engines
30—Fuel and Air
40—Electrical
45—Control Units
51—Syncshuttle™ Transmissions
55—PowrReverser™ Transmissions
56—Drive Systems
60—Steering and Brakes
70—Hydraulics
90—Operator Station
Section —SYSTEM DIAGNOSIS
40—Starting, Charging and Start Aid
51—Syncshuttle™ Transmission
55—PowrReverser™ Transmission
56A—Differential Lock
56B—MFWD
56C—Rear PTO
60A—Steering
60B—Rear Brakes
70A—Rear SCV System Diagnosis
70B—Mid-Mount Control Valve System Diagnosis
70C—Rear Hitch System Diagnosis
90—Air Conditioning
Section —ENGINES
05—General Information
15—Tests and Adjustments
20—Engine System Theory of Operation
Section —FUEL AND AIR
05—General Information
20—Fuel and Air Theory of Operation
Section —ELECTRICAL
05—Vehicle Electrical Center and Fuse/Relay Block
15—Tests and Adjustments
20—Theory of Operation
25—Functional Schematics
30—Connector Information—5225, 5325, 5425, 5525 and 5625
35—Connector Information 5603, (5083E, 5093E, 5101E Limited)
Section —CONTROL UNITS
05—General References
15—Tests and Adjustments
CCU—CCU
HCU—HCU
PTR—PTR
Section —Syncshuttle™ TRANSMISSION
15—Tests and Adjustments
20—Theory of Operation
25—Schematics and Diagrams
Section —PowrReverser™ TRANSMISSION
05—General Information
10—Preliminary and Operational Checks
15—Tests and Adjustments
20—Theory of Operation
25—Schematics and Diagrams
Section —DRIVE SYSTEMS
05—General Information
10—Preliminary and Operational Checks
15—Tests and Adjustments
20—Theory of Operation
25—Schematics and Diagrams
Section —STEERING AND BRAKES
05—General Information
10—Preliminary and Operational Checks
15—Test and Adjustments
20—Theory of Operation
Section —HYDRAULICS
05—General Information
10—Preliminary and Operational Checks
15—Tests and Adjustments (5225, 5325, 5425, 5525 and 5625)
17—Tests and Adjustments (5603, 5083E, 5093E and 5103E)
20—Theory of Operation (5225, 5325, 5425, 5525 and 5625)
22—Theory of Operation (5603, 5083E, 5093E and 5103E)
25—Schematics and Diagrams (5225, 5325, 5425, 5525 and 5625)
30—Schematics and Diagrams (5603, 5083E, 5093E and 5103E)
Section —OPERATOR STATION
05—General information
10—Preliminary and Operational Checks
15—Tests and Adjustments
20—Theory of Operation
Section —SERVICE TOOLS
05—Dealer Fabricated Tools
10—Service Tools and Kits