Part of the John Deere Repair Manuals.
This is the John Deere factory diagnostic manual (TM2197) for the 5225, 5325, 5425, 5525, 5603 and 5625 utility tractors, published August 2010. Across 1,889 pages it covers every diagnostic trouble code logged by the CCU, HCU and PTR electronic control units, symptom-based diagnostic trees for all major systems, and step-by-step tests and adjustments for the engine, electrical circuits, SyncShuttle and PowerReverser transmissions, drive systems, steering, brakes, hydraulics and operator station. Full functional schematics and connector pinout diagrams for both cab and open-station configurations are included - the same information a John Deere dealer technician uses to trace an intermittent fault from the first DTC to the confirmed root cause.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General | Safety, General Specifications, Bolt and Cap Screw Torque Values, Glossary of Terms, Electrical Schematic Symbols, Seven-Step Electrical Test Procedure | |
| Diagnostic Trouble Codes | Ccu Code Diagnostics, Hcu Code Diagnostics, Ptr Code Diagnostics | |
| Observable Symptoms | Engine Symptoms, Fuel and Air, Electrical Faults, Control Unit Faults, SyncShuttle Transmission, PowerReverser Transmission, Drive Systems, Steering and Brakes, Hydraulics, Operator Station | |
| System Diagnosis | Starting, Charging and Start Aid, SyncShuttle Transmission, PowerReverser Transmission, Differential Lock, MFWD, Rear PTO, Steering, Rear Brakes, Rear SCV, Mid-Mount Control Valve, Rear Hitch, Air Conditioning | |
| Engines | General Engine Specifications, Engine Model/Horsepower Reference, Throttle Lever Adjustment, Foot Throttle Pedal Stop, Engine System Theory of Operation | |
| Fuel and Air | General Information, Fuel and Air Theory of Operation | |
| Electrical | Vehicle Electrical Center and Fuse/Relay Block, Tests and Adjustments, Theory of Operation, Functional Schematics, Connector Information (5225/5325/5425/5525/5625), Connector Information (5603) | |
| Control Units | General References, Tests and Adjustments, Ccu Diagnostics, Hcu Diagnostics, Ptr Diagnostics, VIN Network Address Checks, CAN Communication System | |
| SyncShuttle Transmission | Tests and Adjustments, Theory of Operation, Schematics and Diagrams | |
| PowerReverser Transmission | General Information, Preliminary and Operational Checks, Tests and Adjustments, Theory of Operation, Schematics and Diagrams | |
| Steering and Brakes | General Information, Preliminary and Operational Checks, Test and Adjustments, Theory of Operation | |
| Hydraulics | Pump Flow Test, Main Relief Valve Test, Rockshaft Lift Cycle Test, SCV Tests, Rear Hitch Diagnosis, Theory of Operation, Schematics and Diagrams (5225/5325/5425/5525/5625 and 5603 Variants) | |
| Operator Station | General Information, Preliminary and Operational Checks, Tests and Adjustments, Air Conditioning System Tests, Theory of Operation | |
| Service Tools | Dealer Fabricated Tools, Service Tools and Kits |
Documents This Manual Refers To
The manufacturer cites these publications by number. We carry them:
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| 5225 | ||
| Engine (5225) | 5030PF270 - 3.0 L 5-cylinder turbo, 42 kW (56 hp) | |
| 5325 | ||
| Engine (5325) | 5030PF270 - 3.0 L 5-cylinder turbo, 50 kW (67 hp) | |
| 5425 | ||
| Engine (5425) | 4045TLV53 - 4.5 L 4-cylinder turbo, 60 kW (81 hp) | |
| 5525 | ||
| Engine (5525) | 4045TLV54 - 4.5 L 4-cylinder turbo, 68 kW (91 hp) | |
| 5625, 5603 | ||
| Engine (5625 and 5603) | 4045TLV56 - 4.5 L 4-cylinder turbo, 74 kW (99 hp) | |
| 5225, 5325 | ||
| Hydraulic Pump Flow (5225 and 5325) | 39.3-51.2 Lpm (10.4-13.5 gpm) at 10 345 kPa (1500 psi) load | |
| 5425, 5525 | ||
| Hydraulic Pump Flow (5425 and 5525) | 53.5-69.6 Lpm (14.1-18.4 gpm) at 10 345 kPa (1500 psi) load | |
| All models | ||
| Hydraulic Main Relief Valve Pressure | 18 995-19 685 kPa (190-197 bar / 2,755-2,855 psi) | |
