Kawasaki 115ZV-2 Shop Manual with Wiring Diagrams

$49.99 USD · one-time payment

Model: 115ZV-2
Type: Wheel Loader
Serial: 11C5-9001 and up
701 Pages·22 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
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Kawasaki 115ZV-2 electrical wiring diagram showing relay terminal addressing, connector pinouts, and German language instructions.
Kawasaki 115ZV-2 Shop Manual with Wiring Diagrams
$49.99

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Torque converter and transmission, loading and steering hydraulics, brakes, the center pin articulation joint and the ECM and MODM electronics are each covered from function and structure through check and adjustment in this 701-page shop manual for the Kawasaki 115ZV-2 wheel loader, OEM ID 93216-00462. The last quarter of the Kawasaki 115ZV-2 shop manual PDF is drawings: hydraulic and brake circuits that trace oil from the pumps through the loader valve to the boom and bucket cylinders, plus full electrical wiring diagrams and equipment layouts. ECM fault codes sit next to troubleshooting charts that send each symptom to a gauge check. The return filter relief valve should open at 0.1±0.02 MPa (14±2.8 psi), and M30 grade 8.8 bolts take 1,422 N-m. A wrong pilot valve costs you freight and a second teardown. Bookmarked, text-searchable pages show which serial number break your loader falls under, so you order the right version the first time.

What's Inside This Manual

SystemPagesKey Topics
General Information1-35How to Use Manual (Safety Precautions, Symbols)
Measurement for Performance Check36-41Cautions on Safety, Standard Measurement Values for Performance Check
Function & Structure Chassis Group42-51Front Chassis (Loading Linkage, Loading Linkage Pin), Rear Chassis (Fuel Tank, Floor Board Mount), Center Pin (Upper Center Pin, Lower Center Pin, Dust Seal)
Check & Adjustment Chassis Group52-59Linkage Pin (Liner), Center Pin (Shim, Installing Bearing Cover, Installing Bearing Outer Ring)
Function & Structure Power Group60-81Power Line, Engine / Transmission (Mount), Radiator (Mount), Propeller Shaft (First Propeller Shaft Assembly, Second Propeller Shaft Assembly, Third Propeller Shaft Assembly)
Check & Adjustment Power Group82-91Engine (Measuring Engine: Speed, Oil Pressure), Propeller Shaft (Phase, Second Propeller Shaft Alignment, Tightening Torque)
Function & Structure Torque Converter and Transmission Group92-131Torque Converter (Structure, Power Flow Path, Torque Multiplication), Torque Converter Gear Pump (Gear Pump Specifications)
Check & Adjustment Torque Converter and Transmission Group132-135Clutch Oil Pressure and Time Lag (Measuring Clutch Oil Pressure)
Function & Structure Hydraulic Group136-245Flushing Hydraulic Circuit (Purpose of Flushing), Cautions on Hydraulic Parts Replacement
Check & Adjustment Hydraulic Group246-261Loading/Steering Circuit Relief Valve/Ride Control Circuit Reducing Valve (Loading Circuit Relief Valve Setting Pressures, Ride Control Circuit Reducing Valve Setting Pressures, Steering Circuit Relief Valve Setting Pressures)
Function & Structure Brake Group262-299Brake System Outline (Service Brake, Parking Brake, Axle Internal Pressure), Brake Units Layout, Unloader Valve (Operation), Valve Unit, Accumulator
Check & Adjustment Brake Group300-309Brake Circuit Oil Pressure (Unloader Valve Setting Pressure, Brake Valve Oil Pressure)
Electrical Group Fundamentals310-321Wiring Diagrams, Cable Color Codes, Electrical Circuit Symbols, Sensor Mounts, Fuses, Fusible Links
Engine Start and Power Generation322-330Engine Start Circuit, Neutral Relay, Magnetic Switch, Voltage Relay, Power Generating/Charging Circuit, Alternator
ECM and Monitoring System331-371ECM Function, Failure Diagnosis, Fault Codes, Monitor Lamp Test, Operation Monitor Lamps, Instrument Panel
Machine Operation Diagnostic Module (MODM)372-417MODM Functions, Information Monitor, Replacement Monitor, Fault Log Monitor, Parameter Setting, Specification Setting
Electrical Detent Circuit418-423Bucket Leveler, Proximity Switch, Detent Solenoid, Lift Kickout, Lower Kickout, Preset Height Adjustment
Diode Diagnostics424-427Diode Symbols, Diode Check Method, Diode Check Mode, Resistance Check Mode, Surge Voltage, Suppression Diodes
Operator Station Electrical Systems428-528Cabin Components, Glass, Wiper Motor, Air Conditioner, Control Panel, Heater Radiator, Servo Motor
Drawings and Diagrams529-701Axle Assembly, Torque Converter and Transmission, Hydraulic & Brake Circuit, Electrical Wiring Diagrams, Electrical Equipment Layout

Quick Reference Specifications

SpecificationValuePage
Hexagon bolt tightening torque (M27, 8.8)1,030 N-mp. 27
Hexagon bolt tightening torque (M30, 8.8)1,422 N-mp. 27
Return filter relief valve opening pressure0.1±0.02 MPa (1.0±0.2 kgf/cm2) (14±2.8 psi)p. 150
Suction strainer (loading, pilot & brake) filtration area2,550 cm2p. 150
Suction strainer (steering) filtration area2,550 cm2p. 150
Loading line main relief pressure20.6±0.5 MPa (210±5 kgf/cm2) (2,986±71 psi)p. 247
Loading line overload relief pressure23.5±0.5 MPa (240±5 kgf/cm2) (3,413±71 psi)p. 247
Engine Oil Refill Capacity66 literp. 23
Transmission Oil Refill Capacity90 literp. 23
Hydraulic Tank Refill Capacity225 literp. 23
Parking Brake Oil Refill Capacity3 literp. 23
BrandKawasaki
Model115ZV-2
Machine TypeWheel Loader
Manual TypeShop Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages701
File Size22 MB
Manual No.93216-00462
Serial Range11C5-9001 and up
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes