Kawasaki document number 93311-00323 is printed on this 426-page factory parts catalog for the 85Z5 wheel loader. Exploded views carry this Kawasaki 85Z5 parts catalog PDF from the lift arm, pin mount and center pin group through the torque converter, every clutch pack, both differentials, the brake valve, Orbitrol steering, and the loader valve, pilot valve, lift and tilt cylinders. Wiring harness illustrations cover the front chassis, rear chassis, floor board and cab, and a part number index at the back lets you work from a stamped number to its group. Check shim packs against their listed range of 0.1 to 1.0 mm, and match the water hose to its 1500 mm length before you order. A rebuilt tilt cylinder sits on the stand, waiting on one seal kit number. Search and bookmarks find it in seconds, and the pages print clean for the bench, where grease on them costs you nothing.
What's Inside This Kawasaki 85Z5 Parts Manual
| System | Pages | Key Topics |
|---|---|---|
| Chassis and Electrical System | 3-84 | Front Chassis Group, Lift Arm Group, Pin Mount, Rear Chassis Group, Center Pin Group, Fuel Tank Group, Oil Tank Group, Floor Board Group |
| Power System | 85-112 | Power Group, Drain Line, 2nd Propeller Shaft, 3rd Propeller Shaft, Radiator Mount, Radiator Group, Fan Motor, Radiator |
| Torque Converter and Transmission System | 113-134 | Transmission Hydraulic Line, Transmission, Torque Converter, Transmission Case Group, Forward & 3rd Clutch, 4th Clutch, Reverse & 2nd Clutch, 1st Clutch |
| Axle and Differential | 135-146 | Front Axle Group, Rear Axle Group, Axle Support Group, Front Differential, Rear Differential, Tire & Wheel Group |
| Brake System | 147-176 | Brake Line - Floor Board<Hose>, Brake Line - Rear Chassis, Brake Line - Front Axle, Brake Line - Rear Axle, Brake Line - Accumulator, Parking Brake Line, Unloader Valve Mount |
| Control System | 177-202 | Steering Wheel Mount, Shift Lever Group, Tilt Case Group, Valve Control Group, Safety Device Assy, Fuel Control Group, Steering Cylinder Group, Steering Valve |
| Loading Hydraulic System | 203-246 | Loading Hydraulic Line - Front Chassis, Loading Hydraulic Line - Boom, Loading Hydraulic Line - Rear Chassis<Fo, Loading Hydraulic Line - Steering Cylind |
| Bucket,Accessories,Etc, | 247-262 | Bucket<For General Purpose>, Bucket<For Rock - Rs>, Bucket<For Light Materials>, Bucket Option Parts, Marking Group, Repair & Maintenance Parts |
| Cab<Option> | 263-330 | Cab Mount, Cab, Door Group<For LH>, Door Group<For RH>, Cab Accesary, Front Wiper & Window Washer Group, Box & Switch Mount, Electrical Parts Group |
| 85Z5 Option <Export Spec.> | 331-340 | Rear Grill Group, Precleaner Mount, Revolving Light |
| Cab<Soft Cab/Cb41> | 341-355 | Cab, Door Group, Cab Accessory, Front Wiper and Window Washer Group, Electrical Wiring |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Shim thickness | 0.1 - 1.0 mm | p. 63 |
| Hose, Water length | 1500 mm | p. 361 |
Kawasaki 85Z5 Common Problems This Manual Covers
Kawasaki 85Z5 transmission control valve seal kit and solenoid valve part numbers hard to find
Check the transmission control valve parts list on page 185. Order seal kit 49327-72530 for valve assembly 38521-60390, and solenoid valve 38553-61040 (seven used per valve). Confirm your serial number is 357 or later, since every item on this list starts at that serial break, before you place the order.
Manual Section: Transmission Control Valve p. 185Brake valve assembly part number differs by serial number when ordering replacement seal kit
Verify your serial number before ordering from the brake valve list on page 224. Valve assembly 38531-60800 covers serials 301 through 450; 38531-61020 covers 451 and later. Seal kit 49327-74430 groups the items marked K1, including the O-rings, oil seal 34042-70330 and boot 40790-70280. Pedal roller 45800-70110 is on the same page.
Manual Section: Brake Valve p. 224Steering valve relief valve and seal kit part numbers needed for a complete parts order
Check the steering valve parts list on page 245. Valve assembly 38523-60980 takes seal kit 49327-73340, which groups the K1 O-rings and back-up ring 65240-21021. Order relief valve 38565-71460 (two per valve) and relief valve 38565-71470 (one per valve) separately. Spool assembly 35575-70260 is also listed separately on the same page.
Manual Section: Steering Valve p. 245Boom hydraulic line high pressure hose and split flange O-ring part numbers unclear
Check the boom hydraulic line exploded view and parts list on page 259. The high pressure hoses are 68670-50108 and 43113-51840, two of each. Split flange 69811-19210 is listed at sixteen, with O-ring 65220-31019 at twelve. For hoses and split flanges at the front chassis cylinders, cross-reference the list on page 257.
Manual Section: Loading Hydraulic Line - Boom p. 259Battery ground cable part number changes with serial number on rear chassis wiring
Check the rear chassis electrical wiring list on page 133 before you order. Battery negative-to-ground cable 33190-38010 fits serials 301 through 368; cable 33190-46710 fits 369 and later. The battery positive-to-negative cable is 33190-36950, and the alternator-to-fuse cable is 33190-46010. Compare the wiring diagram on page 130 to confirm which cable you are holding.
Manual Section: Electrical Wiring - Rear Chassis p. 133Transmission hydraulic line filter assembly and cartridge part numbers hard to identify in catalog
Check the transmission hydraulic line parts list on page 167. The line filter assembly is 40337-60480 and the cartridge assembly is 31115-70010. Heat resistant hose 67040-25000 is sold by the meter in 2400 mm and 4000 mm runs, and level gauge 33258-60070 is on the same list. Match each item against its reference number on the exploded view.
Manual Section: Transmission Hydraulic Line p. 167Frequently Asked Questions
What is the replacement part number for the air cleaner element on the Kawasaki 85Z5?
The air cleaner element for the 85Z5 is part number 30981-70500. This component is part of the air cleaner group, and is listed on page 159. p. 159
What is the part number for the oil tank filter element on the Kawasaki 85Z5?
The oil tank filter element is part number 30981-20060, listed in the oil tank group on page 68. p. 68
What bolts hold the radiator guard mount on the Kawasaki 85Z5?
The radiator guard mount uses 8 flanged bolts, part number 61802-10025, listed on page 89. p. 89
How do I identify the correct chassis number for my machine?
The chassis number is marked on the machine frame. You can verify the serial number against the table on page 14, which lists the serial number, chassis number, and manufacturer's serial number for reference. p. 14
What is the part number for the left-hand front fender on the Kawasaki 85Z5 wheel loader?
The front fender for the left-hand side (FR LH) is part number 40410-26840. This part is listed in the front chassis group on page 55. p. 55
What format is this Kawasaki 85Z5 manual in?
This is a 426-page searchable PDF ready for immediate download. Works on any device, so pull it up on your phone while you're under the hood. No shipping, no waiting.
Can I print just the pages I need from this Kawasaki 85Z5 manual?
You can. Print the sections you want for your own use and keep the file as your backup.
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