Ordering a replacement lift chain or carriage roller for a Manitou K5601, K5602 or K5603 forklift mast starts with this 14-page Manitou K5601 parts catalog PDF (OEM ID R397), built on exploded views keyed to part numbers. Rails, cylinder and hoses come first, with the outer and inner rail assemblies, cylinder assembly, valve, fittings and hoses each identified by part number. Chain system breakdowns show chain and link assemblies, anchors, sheaves, pins and washers across three serial ranges; carriage pages cover the weldment, rollers, shims and shafts, and a final page lists the fork safety and pinch point decals. Check the serial plate first. Chain parts split at S/N 560875 and below, 560876 thru 560993, and 560994 and above; carriage parts change at S/N 560876. For a carriage roller or shim, your serial number decides which breakdown applies. Bookmarked sections and a searchable text layer let you order that roller or chain against the catalog's own part numbers.
What's Inside This Manitou K5601, K5602, K5603 Parts Manual
| System | Pages | Key Topics |
|---|---|---|
| Rails, Cylinder & Hoses | 4-5 | Outer Rail Assembly, Inner Rail Assembly, Cylinder Assembly, Valve, Fitting, Hose |
| Chain System (S/N: 560875 & Below) | 6-7 | Chain Assembly, Link Assembly, Anchor, Nut, Washer, Sheave |
| Chain System (S/N: 560876 Thru 560993) | 8-9 | Chain Assembly, Link Assembly, Anchor, Nut, Washer, Sheave |
| Chain System (S/N: 560994 & Above) | 10-11 | Chain Assembly, Pin, Anchor, Nut, Sheave, Washer |
| Carriages (S/N: 560875 & Below) | 12 | Weldment, Roller, Shim, Shaft, Washer, Bolt |
| Carriages (S/N: 560876 & Above) | 13 | Weldment, Roller, Shim, Shaft, Washer, Bolt |
| Decals | 14 | Decal Fork Safety, Decal Pinch Point |
Manitou K5601, K5602, K5603 Common Problems This Manual Covers
Manitou K5601 mast lift cylinder assembly part number needed, unsure which cylinder matches my mast serial number
Check item 3 on the Rails, Cylinder & Hoses parts list on page 5. Order R22590-1 for the K5601, R22590-2 for the K5602, or R22590-3 for the K5603. Verify your mast serial number first, because this cylinder is listed as supplied with mast S/N 560496 and above. Add pin R22753 (item 5) and exterior ring K97541 (item 4) as needed.
Manual Section: Rails, Cylinder & Hoses p. 5Lift chain assembly part number unclear because chain system parts change across mast serial number ranges
Match your mast serial number to the right chain section first: S/N 560875 and below on page 7, 560876 thru 560993 on page 9, and 560994 and above on page 11. The manual marks those serial breaks as approximate, so verify the chain anchor post style on the outer rail against the diagrams on pages 8 and 10 before ordering chains.
Manual Section: Chain System (S/N: 560994 & Above) p. 11Mast rail rollers and bearings worn, need roller, bearing and snap ring part numbers
Check the Rails, Cylinder & Hoses list on page 5 for roller R1 (qty 4), bearing R11944 (qty 4), inner snap ring K97631 (qty 8), grease fitting K87901 (qty 4), and shim R206 as required. Verify your outer rail style: the R15330 latest style assembly includes the bearing, snap ring and grease fitting, while the R15330S early style does not.
Manual Section: Rails, Cylinder & Hoses p. 5Replacement mast hose part number unclear because one hose changes by mast model
Check items 12 and 13 on the Rails, Cylinder & Hoses parts list on page 5, and use the diagram on page 4 to identify which hose you are replacing. Hose B760-1706 (item 12) has a single listing. Item 13 changes by model: B760-1708 for K5601, B760-1709 for K5602, B760-1707 for K5603. Valve R22752 and fitting R22751-08 are on the same list.
Manual Section: Rails, Cylinder & Hoses p. 5Fork carriage rollers worn, need roller assembly, eccentric shaft and shim part numbers for later carriages
Check the Carriages (S/N: 560876 & Above) list on page 13. Order roller R1 (qty 4), roller assemblies R4095 and R3595 (qty 2 each), eccentric shaft R3561, lock bolt R3564, thrust washer R2393, and shims R206 and R2394 as required. Verify against page 12 for S/N 560875 and below; those roller part numbers match.
Manual Section: Carriages (S/N: 560876 & Above) p. 13Fork safety and pinch point decals on the mast missing or unreadable, need replacement part numbers
Check the Decals diagram on page 14 for placement on industrial and rough terrain masts. Order Fork Safety decal 426641 (qty 2), small Pinch Point decal 426642, and large Pinch Point decal 426643 as required. Match each decal to the position shown in the diagram so the correct size goes back in the correct spot.
Manual Section: Decals p. 14Frequently Asked Questions
What is the part number for the Ring, Exterior in this manual?
Page 5 lists part number K97541 for the Ring, Exterior. p. 5
What is the part number for the Link Assembly in this manual?
Page 7 lists part number R225 for the Link Assembly. p. 7
What is the part number for the Pin, Chain in this manual?
Page 9 lists part number R9054 for the Pin, Chain. p. 9
What is the part number for the Sheave, Chain in this manual?
Page 11 lists part number R23202 for the Sheave, Chain. p. 11
What is the part number for the Bolt, Lock in this manual?
Page 12 lists part number R3564 for the Bolt, Lock. p. 12
Is this Manitou K5601 Parts Catalog a digital download?
A single searchable PDF file of 14 pages, downloadable right after payment. Nothing ships, nothing waits in the mail.
Can I print this Manitou K5601 manual?
Yes. Printing works from any reader and any printer, for your own shop use.
