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Part of the New Holland Operator Manuals.
Keep your 2010 AWD utility vehicle running right with this 68-page New Holland Rustler 120 Diesel and 125 Gas operator manual pdf (OEM #CLC103472548). Inside, you get a complete breakdown of daily maintenance schedules, dashboard indicator explanations, and exact fluid capacities for both the gas and diesel models. Open to the operations section to find safe cargo loading procedures, maximum payload charts, and step-by-step all-wheel drive engagement instructions to prevent drivetrain damage. When servicing the vehicle, tighten the battery terminals to 80 in-lb (9 N-m) and torque the diesel engine oil drain plug to exactly 31 ft-lb (42 N-m) before topping off the crankcase. A busted UTV slows down the whole job site. Grab this bookmarked file, pull it up on your smartphone or tablet, and get the exact factory maintenance numbers without relying on guesswork.
What's Inside This New Holland Rustler 120, Rustler 125 Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Safety, Warnings & Decals | 6-16 | Vehicle Identification, Safety Decal Inspection and Maintenance, Danger and Warning Statements, Proposition 65 Warning, Personal and Machine Safety, Disabling the Vehicle, Disconnecting the Battery |
| General Information & Model Identification | 17-20 | Operating Procedures, Servicing Information, Identification Numbers |
| Controls, Indicators & Operator Station | 21-28 | Key Switch (Gasoline and Diesel), Roll-Over Protective Structure (ROPS), Seat Belt Restraint, Seat Latch and Adjustment, Pre-Operation and Daily Safety Checks |
| Driving & Operation | 29-35 | Starting the Vehicle, All-Wheel Drive (Awd) Operation, Bed Latch and Prop Rod, Loading and Unloading Cargo, Vehicle Load Capacities, Towing, Transporting on a Trailer |
| Storage & Periodic Maintenance | 36-44 | Preparing for Extended Storage, Returning to Service, Periodic Service Schedule, Periodic Lubrication Schedule, Brake Fluid Reservoir |
| Engine, Lubrication & Cooling Service | 45-55 | Engine Oil Level and Pressure, Gearcase Lubrication, Engine Coolant, Air Filter Replacement, Fueling and Biodiesel Instructions |
| Jump Starting, Cleaning & Accessories | 58-60 | Using a Booster Battery (Jump Start), Cleaning the Vehicle, Electric Winch Accessory, Mud Tire Option |
| Specifications & Warranty | 61-68 | Vehicle Specifications (Power Source, Fuel System, Transmission, Steering), Subsequent Owner Registration, Emission Control Warranty Statement |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Battery terminal torque | 80 in-lb (9 N·m) | p. 16 |
| Seat mounting plate bolt torque | 96 in-lb (10.8 N·m) | p. 28 |
| Battery voltage | 12-volt | p. 57 |
| Battery electrolyte level | at least 1/2 inch (13 MM) above plates or to level indicator | p. 57 |
| Rustler 125 Gasoline models | ||
| Engine (Kawasaki) Maximum Horsepower | 23.0 HP @3600 RPM | p. 62 |
| Engine Oil Capacity (Gasoline) | 1 qt. and 19 oz. (1.5 L) | p. 64 |
| Rustler 120 Diesel models | ||
| Engine (Kubota) Maximum Horsepower | 20.0 HP @3600 RPM | p. 62 |
| Engine Oil Capacity (Diesel) | 3 qt. (2.8 L) | p. 64 |
| all models | ||
| Electrical System Voltage | 12 volt | p. 62 |
| Forward Speed | 25 mph (40 km/h) | p. 63 |
| Governed RPM | 3825 | p. 63 |
| Ground Clearance | 8.2 in. (20.8 cm) | p. 63 |
New Holland Rustler 120, Rustler 125 Common Problems This Manual Covers
New Holland Rustler 125 low oil warning light illuminates steadily on the dashboard during normal operation.
Shut down the engine immediately and check the dipstick. If the oil is low, refill to the correct capacity. For the gasoline model, add up to 1 qt. and 19 oz. (1.5 L) of oil. Verify the drain plug is tightened to 61 in-lb (6.9 N·m) as shown on page 47.
Manual Section: Engine Oil p. 47Dump bed controls are completely unresponsive when the dashboard switch is engaged.
Inspect the battery connections to ensure the 12-volt system has full power. Clean any corrosion off the posts and tighten the battery terminals to exactly 80 in-lb (9 N·m) as detailed on page 16. Verify the battery hold-down clamp is secure before testing the bed switch again.
Manual Section: General Warnings p. 16Engine experiences a sudden loss of power and sluggish acceleration under heavy cargo loads.
Inspect the air intake system on page 53 for excessive dust buildup. Remove the filter element and check for blockages. If the engine still struggles, verify your payload does not exceed the maximum capacity and check that tire pressure is exactly 20 - 22 psi to reduce rolling resistance.
Manual Section: Air Intake System p. 53Front differential makes a whining noise or exhibits fluid weeping around the lower gearcase housing.
Drain the front differential gearcase and inspect the fluid for metal shavings. Reinstall the drain plug and torque it to 108 in-lb (12 N·m) as specified on page 51. Refill with the correct viscosity gear lubricant until fluid reaches the bottom of the level indicator plug hole.
Manual Section: Gearcase Lubrication p. 51Brake pedal feels spongy and the vehicle swerves during sudden stops on uneven terrain.
Open the brake fluid reservoir on page 44 and inspect the fluid level. If the fluid is below the minimum line, fill the system up to the maximum capacity of 8 oz. (240 ml). Check all brake lines for leaks and test the pedal for firm resistance before driving.
Manual Section: Brake Fluid Reservoir p. 44Frequently Asked Questions
What is the engine oil capacity for Kawasaki gasoline engines, including the filter?
The Kawasaki gasoline engine requires 1 quart and 19 ounces (1.5 L) of oil per change, including the filter. This information is crucial for proper engine maintenance. p. 49
What type of brake fluid should be used in the vehicle?
Only DOT 5 (silicone) brake fluid should be used. The use of any other type of brake fluid is not recommended as it could lead to system malfunction. p. 44
What is the lubricant capacity for the front differential?
The front differential requires 5 ounces (150 mL) of Mobil 424, Exxon Hydraul 560, or Esso Hydraul 56 lubricant. This should be changed according to the periodic lubrication schedule. p. 42
What is the specified torque for tightening battery terminals?
Battery terminals should be tightened to 80 in-lb (9 N·m). This ensures a secure connection and minimizes corrosion. p. 16
How will I receive this New Holland Rustler 120 Diesel and 125 Gas Operator Manual?
You get a 68-page searchable PDF that downloads instantly after checkout. Open it on your laptop, tablet, or phone, and bring it right to the shop floor.
Can I print this New Holland Rustler 120 Diesel and 125 Gas manual?
Zero restrictions. The PDF is DRM-free. Print whatever sections you need to take out to the shop. Standard letter or A4 paper works.
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