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Perkins 2000 Workshop Manual — Wiring Diagrams

$9.95

Model: 2000 | Perkins 2000
Type: 6 cylinder diesel engine
194 Pages·16 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
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Perkins 2000 torque specification table for alternator, camshaft, compressor, cylinder head, and rocker components.
Perkins 2000 Workshop Manual — Wiring Diagrams
$9.95

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All 194 pages of this Perkins 2000 Workshop Manual PDF (OEM TPD 3245) focus on the six cylinder diesel engines in the 2006 family: TG1A, TG2A, TWG2, TAG2, and TTAG. You get factory wiring diagrams covering the alternator, starter motor, and engine stop solenoid, plus a dedicated torque section and page after page of overhaul procedures for the cylinder head, crankshaft, turbochargers, and fuel injection pump. Fits and clearances tables follow every assembly, so you rebuild to spec instead of by feel. Pulling the head? Run the bolts down in stages: 136 Nm, then 204 Nm, then a final 40 degrees; injectors crack open at 240 bar. Forum threads won't rebuild your engine. Bookmarked with a real text layer: search any spec, jump to any section, and get back to the shop.

What's Inside This Perkins 2000, Perkins 2000 Manual

SystemPagesKey Topics
General Information11-18Introduction, New 2000 Series Engines, Cylinder Bore Identification, Engine Identification, Safety, Engine Lift Equipment, Asbestos Joints, Dangers From Used Engine Oils
Specifications19-24Basic Engine Data, Recommended Specific Applied Torques, Recommended Nominal Applied Torques
Cylinder Head Assembly25-44Rocker Cover, Rocker Assembly, Tappet Clearances, Cylinder Head, Valves, Valve Springs and Valve Rotators, Fuel Injector Sleeves, Push Rods
Piston and Connecting Rod Assembly45-56Piston and Rings, Fits and Clearances
Crankshaft Assembly57-66Damper and Pulley - Early Engines, Damper and Pulley - New Engines, Crankshaft Hub and Front Oil Seal, Rear Oil Seal, Crankshaft, Fits and Clearances
Wheelcase and Drive Assembly67-78Wheelcase, Backplate, Camshaft Gear - Bolt-On Type, Camshaft Gear - Integral Type, Idler Gear, Fits and Clearances
Cylinder Block Assembly79-98Crankcase, Cylinder Liners, Cam Followers, Camshaft, Fits and Clearances
Engine Timing99-102Valve Timing, Fuel Injection Pump Timing
Aspiration System103-116Aspiration System Maintenance, Turbocharger, Turbochargers: OE49342, OE50642, OE51140, And OE51430, Turbocharger: OE50674, Turbochargers: OE52534 and OE52535
Lubrication System117-127Lubricating Oil Filter, By-Pass Filter/Separator, Sump, Sump Drain Plugs, Lubricating Oil Pump, Oil Pressure Relief Valve
Fuel System128-142Overhaul Instructions, Fuel Injectors, Fuel Lift Pumps, Fuel Injection Pump, Air Stop Cylinder
Cooling System143-158Radiator, Fan, Fan Drive Belts, Coolant Pump, Thermostat, Oil Cooler
Flywheel and Flywheel Housing159-162Flywheel, Flywheel Housing, Starter Motor, Starter Ring Gear, Crankshaft Rear Oil Seal, Crankcase
Electrical Equipment163-174Alternator Drive Belts, Alternator, Starter Motor, Engine Stop Solenoid
Auxiliary Equipment175-178Compressor
Running-In and Test179-182Running-In Schedule, Engine Load, Lubricating Oil Consumption, Engine Testing
List of Special Tools183-194Valve Spring, Cylinder Liners, Piston, Coolant Pump, Fuel Injector, Crankshaft, Cylinder Head

Quick Reference Specifications

SpecificationValuePage
Initial tightening of all bolts and nuts136 Nm (100 lbf ft)p. 22
Intermediate tightening of all bolts and nuts204 Nm (150 lbf ft)p. 22
Big end bearing bolts and nuts217 Nm (160 lbf ft)p. 22
Fuel injectors opening pressure240 barp. 20
Cap screws, injector clamp10.8 Nm (8 lbf ft)p. 23
Air inlet depression limit (clean filter)254 mm (10 in) W.g.p. 21
Air inlet depression limit (dirty filter)559 mm (22 in) W.g.p. 21
Cylinder head bolt torque136 Nm (100 lbf ft) then 204 Nm (150 lbf ft) then 40 degrees additional angle for black circlesp. 29
connecting rod nut torque217 Nm (160 lbf ft)p. 48
End float of the shaft (OE49342, OE50642, OE51140, and OE51430)0.10 mm to 0.16 mmp. 107
Radial travel of the shaft (OE49342, OE50642, OE51140, and OE51430)0.30 mm to 0.46 mmp. 107
By-pass filter nut torque20 Nm (15 lbf ft)p. 121
BrandPerkins
Model2000, Perkins 2000
Machine Type6 cylinder diesel engine
Manual TypeWorkshop Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages194
File Size16 MB
Manual No.TPD 3245
Wiring DiagramsYes
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes
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