Perkins 4.212, 4.236, 4.248 Series (A, T and AT Variants) Diesel Engines Workshop Manual

$9.95 USD · one-time payment

Model: 4.2482 | 4.248 | T4.236 | 4.236 | 4.212 | T4.38 | 4.236M | 4HD76 | A4.248 | A4.236 | AT4.236
Type: diesel engines
Serial: LD | LF | LG | LM | LJ
168 Pages·32 MB·Searchable PDF·English·Print-Ready
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
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Perkins 4.2482, 4.236: Cylinder head valve maintenance, spring removal procedures, and rocker shaft assembly diagrams.
Perkins 4.212, 4.236, 4.248 Series (A, T and AT Variants) Diesel Engines Workshop Manual
$9.95

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Rebuilding a Perkins 4.236? This Perkins A4.236 workshop manual PDF (OEM #601 TPD 0393 1229) packs 168 pages covering the whole four-cylinder family: 4.2482, 4.248, 4.236, 4.212, T4.236, T4.38, A4.248, A4.236, and AT4.236. Inside you get factory torque and clearance tables, a fault diagnosis chart, and page after page of exploded views walking you through cylinder head, crankshaft, balancer unit, timing case, fuel system, and turbocharger work, with a full marine supplement at the back. Check the injection pump plunger at 8.5 mm, and hold fuel leak-off back pressure under 2 kPa on T4.38 boost control capsules. That head gasket goes on dry, and this book tells you why. Forum guesses won't rebuild an injection pump. Bookmarked by section: jump straight to your spec, download it, and get wrenching.

What's Inside This Manual

SystemPagesKey Topics
Operating and Maintenance3-6Running-In Instructions, Routine Maintenance Schedule, Recommended Lubricating Oils and Coolant, Storage
Engine Photographs7-12Left and Right Engine Views, Component Identification, Engine Serial Number Location
Technical Data13-32Bore and Stroke, Compression Ratio, Valve Clearances, Piston and Ring Dimensions, Crankshaft and Bearing Clearances, Torque Values, Fuel Injection Data
Fault Diagnosis33-34Engine Will Not Start, Low Power, Misfiring, Excessive Oil Consumption, Black or Blue Exhaust Smoke, Low Oil Pressure, Overheating
Cylinder Head Maintenance35-42Cylinder Head Removal and Refitting, Valve and Valve Seat Servicing, Valve Guides, Valve Springs, Atomiser and High-Pressure Pipe Removal, Head Bolt Torque Sequence
Pistons and Connecting Rods43-48Piston Removal and Refitting, Piston Ring Gap and Groove Clearance, Connecting Rod Alignment, Small-End Bush Replacement, Big-End Bearing Clearance
Cylinder Block and Liners49-52Cylinder Liner Removal and Fitting, Liner Bore Wear Limits, Block Face Flatness, Core Plugs, Liner Protrusion Check
Crankshaft and Main Bearings53-58Crankshaft Removal, Main and Big-End Bearing Clearances, Thrust Washers and End-Float, Journal Regrinding Limits, Rear Oil Seal
Balancer Unit59-68Front-Mounted and Centre-Mounted Balancer Units, Removal and Refitting, Balancer Gear Backlash, Bearing Clearances, Timing Marks
Timing Case and Drive69-78Timing Case Removal, Idler Gear and Timing Gear Backlash, Fuel Pump Gear and Injection Pump Timing, Camshaft Gear, Front Oil Seal
Lubricating System79-86The Oil Pump, Lubricating Oil Filters
Cooling System87-92Water Pump Removal and Overhaul, Thermostat Testing, Radiator and Fan Belt Tension, Coolant Specification
Air Filters and Fuel System93-106Fuel Filters, Fuel Injection Pump, Fuel System Priming
Flywheel and Flywheel Housing107-108Flywheel Removal and Refitting, Ring Gear Replacement, Flywheel Housing Alignment, Torque Values
Exhauster109-112Description, Operation, Periodic Inspections and Preventive Maintenance, Removal, Dismantling, Re-Assembly
Compressor113-122S.C.6. Compressor, Wabco Compressor
Alternator, Dynamo and Starter Motor123-130Alternator, Starter Motor
Turbocharger131-134T4.236 Engines, Wastegate Turbocharger, To Remove Turbocharger, Airesearch T-31 Dismantling, Re-Assembly, To Fit Turbocharger
Approved Service Tools135-138Valve Guide Remover and Replacer, Piston Ring Squeezer, Piston Height and Valve Depth Gauge, Universal Timing Gauge, Adjustable Valve Seat Cutters
Marine Supplement143-168Marine Engine Views, Cylinder Head, Heat Exchanger and Sea-Water Pump, Gearbox Adaptation, Marine Torque Values

Quick Reference Specifications

SpecificationValuePage
All Models
Cylinder head gasketcontrolled swell type joints which are fitted dryp. 5
Fuel injection pumphigh precision componentsp. 5
Cylinder head studsin diameterp. 4
Plunger Dia.8,5 mmp. 28
Type of FilterFull Flowp. 26
Torque Tension for Filter Bowl Retaining Screw (Element Type)15.0 lbf ft (2,07 kgf m) — 20 Nmp. 26
Inside Dia.—Inlet and Exhaust0.375/0.376 in (9,53/9,55 mm)p. 22
Interference Fit of Guide in Cylinder Head Bore0.0002/0.0018 in (0,005/0,046 mm)p. 22
Type of PumpRotor Typep. 24
T4.38 engines
Maximum back pressure on fuel leak off from boost control capsule2 kPap. 28
4.2482 Engines
Top Compression Ring Width0.097/0.098 in (2,46/2,49 mm)p. 17
No. 1 Clearance in Groove0.0035/0.0054 in (0,09/0,14 mm)p. 18
BrandPerkins
Model4.2482, 4.248, T4.236, 4.236, 4.212, T4.38, 4.236M, 4HD76, A4.248, A4.236, AT4.236
Machine Typediesel engines
Manual TypeWorkshop Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages168
File Size32 MB
Manual No.601 TPD 0393 1229
Serial RangeLD, LF, LG, LM, LJ
Wiring DiagramsNo
Hydraulic SchematicsNo
Torque SpecificationsYes
Bookmarked / IndexedYes