Tracking down the right component is simple when you have the official Yanmar SV100 parts catalog PDF (OEM #0CS10-M45602EN) covering the 2004-2008 crawler excavator. You get complete exploded views of every system, from the boom cylinder assembly to the turning motor and cabin glass. Open to any of the 155 pages to find exact part numbers, structural relationships, and hardware configurations for your machine. Verify you are ordering the correct M16X130 engine mount bolts and 1BP11.0 control valve O-rings before making a costly trip to the dealer. Stop guessing at hardware sizes. Grab this bookmarked file, pull it up on your phone in the shop, and get your equipment back in the dirt.
What's Inside This Yanmar SV100 Parts Manual
| System | Pages | Key Topics |
|---|---|---|
| Reference Materials | 2-7 | Parts Catalog History, Model Name, Vehicle Components, Hydraulic Components, Cabin Components, Attachments |
| Label | 11-12 | Set, Oil & Water Label, Support Label, Boom Label, Caution Tag, Battery Label |
| Safety Label | 13 | Support Label, Caution Tag, Warning Hitch Label, Hyd.oil Tank Label, Grease Label, Battery Label |
| Muffler | 14 | Exhaust Pipe, Cover Assy, Insulator Mat, Clamp, Washer, Bolt |
| Air Cleaner | 15 | Cleaner Assy, Element, Cover Assy, Air Intake Hose, Bracket, Clamp |
| Accelerator Lever | 16 | Accelerator Cable, Cable Joint, Pin, Washer, Bolt |
| Engine Mount | 17 | Bracket, Washer, Stopper Assy, Bolt, Seat Spring |
| Radiator & Sub-Tank | 18 | Radiator Mount, Radiator Duct, Louver, Reservoir Tank, Sub-Tank Label, Fuel Tank |
| Radiator Mount | 19 | Bracket Assy, Seal, Duct Assy, Rubber, Sponge, Louver, Weight |
| Fuel Tank | 20 | Tank Assy, Cock, Gauge, Hose, Cap Assy, Rubber |
| Fuel Line | 21 | Band, Pipe, Hose, Clamp, Bracket Cmp, Separator Assy, Water |
| Battery | 22 | Cord Assy, Harness, Retainer, Rod |
| Electric Part(Wiring) | 23 | Harness, Huse, Diode, Housing, Fuse, Band, Clip |
| Electric Part(Wiring : Air Conditioner) | 24 | Harness, Band |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Control valve O-RING dimension | 1BP11.0 | p. 84 |
| Engine Mount Bolt Size | M16X130 | p. 17 |
| Slow Blow Fuse Rating | 50A | p. 23 |
| Working Lamp Bulb Rating | 12V 25W | p. 26 |
| Sprocket & Roller Circlip Groove Diameter (Ref.No.8) | 37.3MM | p. 37 |
| Sprocket & Roller D2 (Ref.No.9) | 39MM | p. 37 |
| Rubber Crawler Width | 485 | p. 41 |
| Bucket Cylinder Outer Diameter (Ref.No.17-1) | 115mm | p. 72 |
| Bucket Cylinder Outer Diameter (Ref.No.17-2) | 119mm | p. 72 |
| Swivel Joint O-Ring Diameter (1AP80.0) | 80.0 | p. 83 |
| Hyd. Oil Tank Diameter (Ref.No.18) | 11MM | p. 96 |
Yanmar SV100 Common Problems This Manual Covers
Yanmar SV100 weak travel power uphill and need to identify replacement travel valve seals p. 84
Check the exploded view on page 84 for the control valve assembly. Inspect the spools and locate the correct replacement O-rings. Ensure you order the exact 1BP11.0 or 1BP18.0 dimension O-rings to prevent internal leakage and restore proper travel pressure.
Manual Section: Control Valve(1/8)Can't find the correct seal kit part numbers for a leaking bucket cylinder p. 72
Measure the bucket cylinder outer diameter before ordering parts. Verify if your cylinder is the 115mm or 119mm version. Review the parts list on page 72 to match your exact cylinder size with the corresponding piston seal set and rod components.
Manual Section: Bucket CylinderFinding replacement O-rings when the turn motor does not work when cold p. 83
Inspect the swivel joint components on page 83 to find the correct seal part numbers. Locate the main joint assembly and identify the required 80.0 diameter O-ring. Match this specific O-ring dimension in the parts list to stop internal bypass issues.
Manual Section: Swivel JointNeed replacement track shoe assembly numbers due to complete loss of track movement p. 41
Review the undercarriage chassis parts diagram on page 41. Identify the specific link assembly and track components for your machine. Confirm you are ordering the correct rubber crawler width of 485 to ensure proper fitment and restore full track function.
Manual Section: CrawlerMachine will not shift into forward or reverse from joystick input and blown fuse p. 23
Check the electrical wiring harness breakdown on page 23. Locate the fuse housing assembly and identify the correct replacement part number for the main slow blow fuse. Always replace blown components with the exact 50A rated fuse specified in the catalog.
Manual Section: Electric Part(Wiring)Frequently Asked Questions
What are the replacement specifications for travel motor?
The travel motor assembly is listed with part number 172499-73300. Key components include various O-rings such as 24315-000070 (1BP7.0), 24315-000110 (1BP11.0), 24315-000140 (1BP14.0), 24315-000160 (1BP16.0), 24315-000180 (1BP18.0), and 24315-000260 (1BP26.0). Bolts for assembly include 26450-080652 (M8X 65), 26450-100302 (M10X 30), and 26450-120302 (M12X 30).
What are the replacement specifications for final drive components?
For the sprocket and roller, the SPROCKET is part number 172499-29100. The ROLLER ASSY, LOWER is part number 172499-37300, and the ROLLER ASSY, CARRIER is part number 172499-37500. Bolts for these assemblies include 26116-200402 (M20X 40 PLATED) and 26076-200409 (10.920X 40).
How do you fix yanmar SV100 weak travel power uphill and need to identify replacement travel valve seals?
Check the exploded view on page 84 for the control valve assembly. Inspect the spools and locate the correct replacement O-rings. Ensure you order the exact 1BP11.0 or 1BP18.0 dimension O-rings to prevent internal leakage and restore proper travel pressure.
How do you fix can't find the correct seal kit part numbers for a leaking bucket cylinder?
Measure the bucket cylinder outer diameter before ordering parts. Verify if your cylinder is the 115mm or 119mm version. Review the parts list on page 72 to match your exact cylinder size with the corresponding piston seal set and rod components.
Is this Yanmar SV100 Parts Catalog a digital download?
Immediate download of the complete 155-page searchable Parts Catalog. Access it on any device, from a laptop at your desk to a phone in the field.
Am I able to print pages from this manual?
Yes, print as many copies as you want, and there are no restrictions. Many mechanics print the section they need and bring it to the shop floor.
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