Part of the Case Repair Manuals.
You are about to tee a gauge into the loader valve or unbolt the SCR catalyst on an 821F or 921F. This is Case service manual 84487565, 1st edition, April 2011, for the Tier 4 wheel loaders.
Tracing an SCR code or a weak lift circuit without specs is how a half-day job turns into a week. This book has the pressure test points, the fault code tables, the removal steps and the fold-out electrical and hydraulic schematics for both models.
Print it. You can take the pages to the bench, get hydraulic oil on them and still read the wheel bolt torque off page 794.
What's Inside This Case 821F, 921F Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| Specifications, Fluids and Lubricants | 1-23 | General Torque Specifications, Capacities and Lubricants for 821F and 921F, SCR Overview, Maintenance Schedule, Metric Conversion Chart |
| Engine Removal, Stall Test and Aftercooler | 24-63 | Engine Removal and Installation, Radiator Removal and Installation, Stall Tests, Aftercooler Troubleshooting and Leak Test |
| Air Intake, SCR Sensors and Catalyst | 64-87 | Intake Air Filtration, Exhaust Temperature Sensors, NOx Sensor, SCR Catalyst Removal and Installation |
| DEF/AdBlue System | 88-137 | Intake Temperature and Humidity Sensor, DEF Heater Control Valve, DNOx Supply Module, Dosing Injector, Supply Tank and Level Sensor, DEF Filters |
| Starter and Alternator | 138-145 | Starter Removal and Installation, Alternator Removal and Installation, Belt Installation |
| Electrical Specifications, Troubleshooting and Schematics | 146-357 | Electrical Wire Identification, Troubleshooting Tables, Connector List, Circuit Schematics From Power Distribution to HVAC |
| Batteries and Jump Post | 358-369 | Battery Maintenance, Battery Test, Jump Post Option |
| Instrument Cluster and Fault Codes | 370-445 | Retrieving Fault Codes, Engine Fault Codes, Transmission Fault Codes, SCR Fault Codes, Gearbox Calibration |
| Steering System | 446-495 | Steering Control Valve, Auxiliary Steering Priority Valve, Steering Pressure Checks and Troubleshooting, Steering Cylinders, Center Pivot, Auxiliary Steering Motor and Pump |
| Joystick Steering System | 496-543 | JSS Description, PVFC and PVG32 Valves, JSS Wiring Diagram, JSS Hydraulic Components |
| Power Train Removal and Transmission Checks | 544-589 | Transmission and Axle Removal, Transmission Operation, Clutch Calibration, Pressure Test Points |
| 4 and 5 Speed Transmission | 590-679 | Transmission Disassembly, Transmission Reassembly |
| Multitrac Axles | 680-777 | MT-L 3085 II and 3095 II Axles, MT-L 3105 II Axle, Gear Tooth Contact Patterns, Output and Brake, Multi-Disk Differential |
| Drive Shafts, Wheels and Tires | 778-795 | Front Drive Shaft, Center Bearing, Universal Joints, Tire Pressures, Installing a Wheel |
| Brakes | 796-831 | Brake Valve, Brake Accumulators, Brake Pump, Brake Troubleshooting and Bleeding, Modulation Pressure Check, Parking Brake Test |
| Hydraulic Component Removal | 832-863 | Loader Control Valve, Remote Control Valve, Lift Cylinders, Z-Bar Bucket Cylinder |
| Hydraulic Specifications, Pressure Checks and Cleaning | 864-897 | Pump Differential Pressure, Loader Limit Pressure, Circuit Relief Valves, Cleaning the Hydraulic System, Flushing Water From the System |
| Hydraulic Pump, Valves, Cylinders and Ride Control | 898-959 | Hydraulic Pump Overhaul, Loader Control Valve Overhaul, Lift and Bucket Cylinders, Coupler Solenoid Locking Valve, Ride Control Accumulator and Valve |
| Air Conditioning and Heater | 960-1017 | HFC-134a Troubleshooting and System Checks, Refrigerant Recovery, Evacuation and Recharging, Compressor, Heater Valve and Blowers |
| Loader, ROPS, Cab Glass and Camera | 1018-1057 | Bucket Teeth, Return to Dig Adjustment, Loader Frame Removal, ROPS Canopy and CSF Cab, Cab Glass Installation, Rear View Camera |
| Electrical and Hydraulic Schematics | 1058-1063 | Electrical Schematic Sides 1 to 4, 821F Hydraulic Schematic, 921F Hydraulic Schematic |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Service manual | Part number 84487565, 1st edition, April 2011 | p. 1 |
| Fuel tank | 288 liters (76 U.S. Gallons) | p. 10 |
| DEF tank | 41.3 liters (43.6 U.S. Quarts) | p. 10 |
| Engine oil with filter change | 13.25 liters (14 U.S. Quarts) | p. 11 |
| Engine oil, total system | 15.1 liters (16 U.S. Quarts) | p. 10 |
| Engine cooling system | 30 liters (32 U.S. Quarts) | p. 10 |
| Hydraulic reservoir refill / total system, 821F | 90.8 liters (24.0 U.S. Gallons) / 178 liters (47.0 U.S. Gallons) | p. 10 |
| Hydraulic reservoir refill / total system, 921F | 110 liters (29.0 U.S. Gallons) / 200 liters (53.0 U.S. Gallons) | p. 11 |
| Transmission refill with filter change | 34.1 liters (36 U.S. Quarts) | p. 10 |
| Axles, 821F front and rear | 40.0 liters (42.3 U.S. Quarts) each | p. 10 |
| Axles, 921F front / rear | 42.0 liters (44.4 U.S. Quarts) / 40.0 liters (42.3 U.S. Quarts) | p. 11 |
| Main relief valve | 248 to 255 bar (3600 to 3700 psi) | p. 866 |
| Transmission | 4 speed: 4 forward and 3 reverse; 5 speed: 5 forward and 3 reverse | p. 578 |
| Torque converter | Single stage, one locking unit | p. 578 |
| Axles, section 6004 | Multitrac MT-L 3085 II / 3095 II | p. 680 |
| Wheel bolts, initial / final torque | 278 Nm (205 lb ft.) / 640 - 720 Nm (475 - 530 lb ft.) | p. 794 |
| Tire options | 23.5 x 25 12 ply L2 / L3; 23.5R25 L2; 23.5R25 Radial L3 | p. 794 |
| Transmission input shaft bolts | 115 Nm (85 pound feet) | p. 593 |
| Coupler to flywheel bolts | 53 to 62 Nm (39 to 46 pound feet) | p. 780 |
