Part of the Case Repair Manuals.
Case's 9040 service manual, OEM 7-46360, walks you through every system on the 9040 excavator across 532 factory pages. The hydraulics section runs from cleaning the system through main pump, pilot control circuit pump, hydraulic swivel, main control valve, swing motor and swing reduction gear box, cushion control valve, and boom holding valve. The electric and hydraulic schematic foldouts map circuit routing end to end, while track troubleshooting and pressure check charts let you trace a fault to the component instead of the symptom. Torque a 1/2 in Grade 5 fastener to 80-96 pound-feet (109-130 Newton metres), and expect 24 volts and 45 amperes out of the alternator. Chasing a swing or travel fault with no schematic in the cab is a long afternoon. This PDF is bookmarked by section and text-searchable, so you find the procedure and get the machine moving again.
What's Inside This Case 9040 Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 3-16 | Section Index - General (Standard Torque Specifications for 9000 Series Excavators, Fluids and Lubricants) |
| Engines | 17-218 | Section Index - Engines (Engine Removal and Installation, Radiator Removal and Installation, Detailed Engine Specifications) |
| Fuel System | 219-270 | Section Index - Fuel System (System and Filters, Injectors, Injection Pump) |
| Electrical | 271-356 | Section Index - Electrical (Electrical Specifications and Troubleshooting, Electric Schematic Foldout, Batteries, Systems Display Panel, Starter and Starter Solenoid, Alternator) |
| Tracks | 357-386 | Troubleshooting the Track System, Track, Rollers, And Idlers |
| Power Train | 387-394 | Section Index - Power Train (Troubleshooting, Drive Motor and Final Drive Transmission) |
| Hydraulics | 395-506 | Section Index - Hydraulics (Cleaning the Hydraulic System, Hydraulic Specifications, Troubleshooting) |
| Mounted Equipment | 507-532 | Section Index - Mounted Equipment (Pedals and Levers, Turntable Bearing, Boom and Arm, Seat and Seat Belts, Electric and Hydraulic Schematic Foldout) |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Grade 5 Bolts, Nuts, and Studs (1/4 in) | 9-11 Pound-Feet (12-15 Newton metres) | p. 6 |
| Grade 5 Bolts, Nuts, and Studs (5/16 in) | 17-21 Pound-Feet (23-28 Newton metres) | p. 6 |
| Alternator voltage | 24 volts | p. 277 |
| Alternator amperage | 45 amperes | p. 277 |
| Control limit switch (attachment control shutoff limit switch) voltage | 24 volts | p. 297 |
| Control switch solenoid voltage | 24 volts | p. 299 |
| Fuel Tank Capacity | 74 U.S. gallons (280 litres) | p. 13 |
| Engine Oil Capacity with filter change | 21.2 U.S. quarts (20 litres) | p. 13 |
| Engine Cooling System Capacity | 6.8 U.S. gallons (25.8 litres) | p. 13 |
| Hydraulic Reservoir Tank Capacity | 43 U.S. gallons (163 litres) | p. 13 |
| Swing Gearbox Capacity | 2.9 U.S. gallons (11 litres) | p. 13 |
| Final Drives Capacity | 3.6 U.S. quarts (3.4 litres) | p. 13 |
