Part of the Case Repair Manuals.
Track chain sagging, a slow swing, or a Mitsubishi 6D2 that won't hold timing: the answers sit in the Case 9000, 9060 service manual PDF, 653 pages of factory service literature under Bur 7-47040 for the 9060 excavator. Tracks, rollers and idlers get their own troubleshooting section, and the hydraulics section walks the main pump, pilot control circuit pump, hydraulic swivel, main control valve, swing motor and reduction gear box down to component level. Foldout electrical and hydraulic schematics show you circuit routing instead of leaving you tracing wires by feel. Set exhaust valve clearance cold at 0.6 mm, mix Long Life Coolant between 30 and 60 percent, pull a 1/2 in Grade 5 fastener to 80-96 lb-ft (109-130 Nm). The file is bookmarked and text-searchable.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 3-17 | Section Index - General (Standard Torque Specifications for 9000 Series Excavators, Fluids and Lubricants) |
| Engine Specification Details | 18-27 | Engine Specifications, Service Standards, Tightening Torque Table |
| Engine Removal and Installation | 28-35 | Engine Removal, Engine Installation, Cooling System Capacity |
| Radiator Removal and Installation | 36-43 | Radiator Removal, Radiator Installation, Cooling System Maintenance |
| Mitsubishi Motors Shop Manual Diesel Engine Model 6D2 | 44-51 | Engine Overview, Group Classification, Terms and Units, Reading Illustrations |
| General Engine Information | 52-57 | External View, Major Specifications, Engine Numbers, Caution Plate, General Precautions, Tightening Torque Table |
| Engine Components and Maintenance | 58-123 | Combustion Chamber, Valve Mechanism, Crankcase, Cylinder Liner, Piston and Piston Ring, Connecting Rod, Crankshaft, Timing Gears |
| Lubrication System | 124-143 | Lubrication System Overview, Oil Pump, Oil Filter, Oil Cooler, Bypass Valve, Regulator Valve, Troubleshooting |
| Fuel and Engine Control | 144-251 | Injection Pump, Governor, Feed Pump, Automatic Timer, Injection Nozzle, Fuel Filter, Water Separator, Troubleshooting |
| Cooling | 252-267 | |
| Intake and Exhaust | 268-303 | |
| Engine Electrical | 304-367 | |
| Clutch | 368-411 | |
| Fuel System | 412-413 | Section Index - Fuel System |
| Electrical | 414-471 | Section Index - Electrical (Electrical Specifications and Troubleshooting, Electrical Schematic Foldout, Batteries, Systems Display Panel) |
| Tracks | 472-501 | Troubleshooting the Track System, Rollers, And Idlers |
| Power Train | 502-509 | Section Index - Power Train (Drive Motor and Final Drive Transmission) |
| Hydraulics | 510-625 | Section Index - Hydraulics (Cleaning the Hydraulic System, Hydraulic Specifications, Troubleshooting) |
| Mounted Equipment | 626-653 | Section Index - Mounted Equipment (Pedals and Levers, Turntable Bearing, Boom and Arm, Seat) |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Grade 5 Bolts, Nuts, and Studs (1/4 in) | 9-11 Pound-Feet (12-15 Newton metres) | p. 6 |
| Grade 5 Bolts, Nuts, and Studs (5/16 in) | 17-21 Pound-Feet (23-28 Newton metres) | p. 6 |
| Exhaust valve clearance (when cold) | 0.6 mm | p. 120 |
| Coolant ratio (Long Life Coolant) | 30 to 60% | p. 264 |
| Leak off pipe eye bolt | 9.8 to 15 Nm | p. 169 |
| Injection pump piping tightening eyebolt (Fuel inlet) | 20 to 25 Nm | p. 169 |
| Top pump capacity | 90 U.S. gpm at 2000 psi at 2000 rpm | p. 520 |
| Bottom pump capacity | 90 U.S. gpm at 2000 psi at 2000 rpm | p. 520 |
| Acceptable leakage rate for swing motor | 3 gpm (11 L/min) or less | p. 520 |
| Cap screws that hold the swing motor and swing reduction gear box to the frame torque | 665 to 774 pound-feet (901 to 1049 Nm) | p. 605 |
| Fuel Tank Capacity | 132.1 U.S. gallons (500 litres) | p. 13 |
| Engine Oil Capacity (with filter change) | 7.7 U.S. gallons (29 litres) | p. 13 |
