Doosan Solar 225LC-V Shop Manual — Wiring Diagrams

$19.95

Model: Solar 225LC-V
Type: Track Excavator
Serial: 1001 and Up
666 Pages·67 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Bookmarks
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Doosan Solar 225LC-V lighting system circuit diagram showing relays, switches, fuses, and electrical connections.
Doosan Solar 225LC-V Shop Manual — Wiring Diagrams
$19.95

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Need factory numbers for your Doosan Solar 225LC-V track excavator? All 666 pages of this Doosan Solar 225LC-V shop manual PDF (OEM #023-00058E) cover the Solar 225LC-V and 225NLC-V, from swing bearing to bucket pins. You get full hydraulic schematics with pilot pressure and power mode valve testing, complete electrical schematics for the e-EPOS controller and monitoring system, plus step-by-step teardowns of the main pump, Kayaba control valve, swing motor, and travel motor. Wear limits are here too: replace track link bushings at 54.0 mm, and swap the return filter once clogging pressure climbs 1.5 kg/cm². The hydraulic system takes 240 liters; the fuel tank, 350. Chasing an e-EPOS fault without the schematic is a lost afternoon. Bookmarked and keyword-searchable; pull it up on your phone next to the machine and get wrenching.

What's Inside This Doosan Solar 225LC-V Manual

SystemPagesKey Topics
Safety7-44Track Excavator Safety, General Safety Essentials, Lifting in Digging Mode, Hazard Information, Maintenance Safety
Specifications47-68Solar 225LC-V Specs, General Dimensions, Working Range, Engine Performance, Performance Tests
General Maintenance71-84Maintenance Procedures, Standard Torques, Bearing Inspection, Welding Precautions
Cab99-106Cab Shell Removal and Installation, Wiper and Washer Connectors, Control Console Harnesses and Hydraulic Piping Through the Floor, Operator's Seat and Duct Covers, Main Harness Disconnection
Counterweight107-114Counterweight Removal and Installation, Counterweight Weight Table 3, 900-4, 500 Kg (8, 580-9, 920 Lb), Rated Slings and Shackles, Assist Crane Capacity, Front Attachment Safety Interlock
Fuel Tank115-126General Description, Removal, Installation, Start-Up Procedures
Fuel Transfer Pump127-132Theory of Operation, Troubleshooting, Rotor and Vane Replacement, Armature Replacement
Swing Bearing133-138Swing Bearing Maintenance, Operating Recommendation, Measuring Swing Bearing Axial Play, Measuring Bearing Lateral Play, Swing Bearing Basic Operation, Rebuilding Swing Bearing
Swing Reduction Gearbox139-162Two-Step Planetary Gearbox, Sun Gears No.1 and No.2, Carriers No.1 and No.2, Ring and Pinion Gears, Roller Bearings and Oil Seal, Swing Brake Engagement Check, Drain Valve and Oil Level
Track Assembly165-190Track Tension, Track Shoes and Links, Front Idler Roller, Lower Roller, Upper Roller
Air-Conditioner193-218Control Panel, Refrigerant Circulation, Troubleshooting, Refrigerant Charging, Leakage Check
Drive Coupling (Main Pump)219-232Drive Coupling Installation, Special Tools, Torque Specifications, Alignment
Hydraulic System Troubleshooting235-268Hydraulic Schematic, Pilot Pressure, Power Mode Valve, Swing Priority Valve, Pressure Up Valve
Cylinders287-326Theory of Operation, Disassembly, Assembly, Piston Jig, Slipper Seal Jig
Swing Motor327-356Theory of Operation, Swing Brake Operation, Disassembly, Reassembly, Wear Limits
Travel Motor (with Gearbox)357-410Theory of Operation, Brake Valve, Disassembly, Reassembly, Reduction Gear Cover
Main Pump (with Regulator)411-450Pump Regulator Description, Horsepower Control, Disassembly, Reassembly, Performance Characteristics
Main Control Valve (Kayaba)451-508Neutral Passage, Signal Passage, Antidrift Valve, Main Relief Valve, Overload Relief Valve
Pilot Control Valve (Work Lever / Joystick)509-528Four Push Rods, Spools and Return Springs, Pressure Reduction Valve Operation, Six-Port Housing (Input P, Tank T, Four Secondary Ports), Balancing Spring and Secondary Discharge Pressure, Horn Switch in the Handle
Travel Control Valve (with Damper)529-552Pressure Reducing Valve, Damper Mechanism, Disassembly, Reassembly, Installation
Electrical System563-638Electric Supply System, Engine Starting Circuit, Monitoring System, e-EPOS Controller, Lighting System
Boom and Arm649-656Front Attachment Pin Specs, Arm Removal, Boom Removal, Installation Procedures
Bucket657-666Bucket Tooth Inspection and Replacement, Type 1, Type 2, Bucket O-Ring Replacement, Bucket Shimming Procedures, New Bucket Installation

Quick Reference Specifications

SpecificationValuePage
Return filter pressure increase for clogging1.5 kg/cm²p. 583
Track link, master pin bushing, master bushing (A) replacement limit54.0 mmp. 170
Track link, master pin bushing, master bushing (B) replacement limit41.0 mmp. 170
Fuel Tank Capacity350 litersp. 56
Hydraulic System Capacity240 litersp. 56
Hydraulic Reservoir Capacity140 litersp. 56
Counterweight Weight3,900 kgp. 109
Swing Reduction Gearbox Oil Capacity6 litersp. 161
Travel Reduction Gearbox Oil Capacity5.40 litersp. 409
Main Relief Pressure (Normal)330 kg/cm2p. 63
Main Relief Pressure (Pressure Up)350 kg/cm2p. 63
Pilot Pump Relief Valve Pressure40 kg/cm2p. 414
BrandDoosan
ModelSolar 225LC-V
Machine TypeTrack Excavator
Manual TypeShop Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages666
File Size67 MB
Manual No.023-00058E
Serial Range1001 and Up
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes