Part of the JCB Repair Manuals.
Fixing a JCB backhoe loader requires accurate factory data, and this 965-page JCB 210S Service Manual PDF (OEM #9803/7130-08) breaks down every system for the 2CX, 2CXU, 210S, and 210SU models. Open it up to find complete tear-down procedures for both the Perkins and Dieselmax engines, plus detailed troubleshooting charts for the synchro shuttle gearbox. You get full maintenance schedules, hydraulic flow testing instructions, and page after page of exploded views to guide your reassembly. Lock down the wheel nuts to exactly 680 Nm and verify your hydraulic pressure hits the 0-400 bar range before sending the machine back to the dirt. Stop wasting hours hunting for the right test procedure. Grab this bookmarked PDF, open it on your shop tablet, and get the job done right.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 1-29 | Introduction, Machine Identification, Torque Settings, Service Tools, Service Aids, Terms and Definitions |
| Care and Safety | 30-49 | Safety Notices (Important Information, Operator Manual, Safety Warnings), Safety Check List (Safety - Yours and Others, Operating Safety, Maintenance Safety) |
| Maintenance 3A | 50-137 | Routine Maintenance, Service Schedules, Pre-Start Cold Checks, Service Points and Fluid Levels, Lubricants, Battery, Fluids and Capacities, Functional Test and Final Inspection |
| Maintenance 3B | 138-229 | Service Requirements, Initial Service and Inspection, Fit for Purpose Tests for Lifting Equipment, Service/Maintenance Agreements, Owner/Operator Support, Obtaining Replacement Parts, Routine Maintenance, Service Schedules |
| Attachments | 230-305 | Hydraulic Tool Circuit (HTC), Circuit Schematic, Flow and Pressure Testing, Flow Diverter Valve, Airmaster Compressor, Removal and Replacement, Pneumatic Test |
| Body and Framework | 306-403 | Rivet Nuts, Fitting Procedure, Slide Hammer Kit, Cab Air Conditioning System, R134a Refrigerant, System Operation, Service Checks, Fault Finding |
| Electrics | 404-571 | Fuses and Relays, Link Box Fuses, Relays, Schematic Circuits, Harness Data, Perkins Engine, JCB Dieselmax Engine |
| Controls | 572-583 | Steering Column, Loader Control Knob, Shovel Reset, Removal and Replacement, Dismantle and Assemble, Operation and Adjustment |
| Hydraulics | 584-723 | Hydraulic Pump, Loader Valve (3 Spool), Excavator Valve (7 Spool), Smooth Ride System (SRS), Accumulator, Control Valves, Schematic Circuits |
| Transmission | 724-817 | Synchro Shuttle Gearbox, Torque Converter, Propshafts, Front & Rear Axle SD55, Power Take-Off Unit, Oil Cooler Matrix, Fault Finding |
| Brakes | 818-857 | Service Brakes, Compensating Master Cylinder, Parking Brake, Brake Piston Seal Leakage Test, Brake Friction Plate Wear Check, Bleeding, Fault Finding |
| Steering | 858-941 | Hydraulic Steer Unit, Priority Valve, All Wheel Steer, Steer System Schematics, Steer Unit Operation, Shock Valve, Circuit Descriptions |
| Engine | 942-965 | Perkins Engine (1000 and 1100 Series), JCB Dieselmax Engine, Engine Specifications, Component Identification, Fuel Lift Pump, Fuel Injection Pump, Cold Start Heater |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Wheel Nut Torque (Front) | 680 Nm (500 lbf ft) | p. 126 |
| Wheel Nut Torque (Rear) | 680 Nm (500 lbf ft) | p. 126 |
| Battery Electrolyte Level | 6 mm (1/4 in) above the plates | p. 91 |
| Hydraulic Filter Element (New Machines) | 5 micron | p. 118 |
| Hydraulic Filter Element (Replacement after 100 hours) | 10 micron | p. 118 |
| Air Filter Inner Element Replacement Interval | at least every third time the outer element is changed | p. 97 |
| Maximum Air Cleaner Restriction | 559 mm (22 in H2O) | p. 948 |
| JCB Dieselmax Engine | ||
| Hydraulic Pressure Gauge Range | 0-400 bar (0-6000 lbf/in2) | p. 596 |
| Alternator Mounting Bolts Torque (A, B) | 47 Nm (4.8 kgf m, 34.7 lbf ft) | p. 461 |
| Perkins Engine | ||
| Hydraulic Pressure Gauge Range | 0-400 bar (0-6000 lbf/in2) | p. 596 |
| Alternator Drive Belt Tension | 10 mm (3/8 in.) | p. 460 |
| AR Build Engines | ||
| Fuel Filter Drain Plug Torque (AR Build Engines) | 34 Nm (25 lbf ft) | p. 95 |
