Servicing the John Deere 4X2 and 4X6 Gator requires specific data for three distinct engine families: air-cooled gas, liquid-cooled gas, and diesel. This 692-page technical manual (OEM #TM1518) covers them all. You will find electrical schematics detailing full harness routing for both configurations, alongside hydraulic system diagrams and repair procedures for the powertrain, brakes, steering, and attachments. The troubleshooting sections deliver diagnostic charts, clearance tables, and test values directly from the factory. Need to torque the wheel mounting cap screws to 88 N•m (65 lb-ft) or set the FE290D carburetor slow idle mixture screw to 1-3/8 turns? The exact numbers are included. Because the PDF is bookmarked and searchable, you can jump straight to the required system without flipping through hundreds of pages.
What's Inside This John Deere 4X2, 4X6 Manual
| System | Pages | Key Topics |
|---|---|---|
| Safety | 5-10 | Recognize Safety Information, Replace Safety Signs, Handle Fluids Safely - Avoid Fires, Be Prepared for Emergencies, Use Care in Handling and Servicing Batteries |
| Specifications & Information | 11-28 | Fastener Torques, O-Ring Seal Service Recommendations, General Information, Coolant Specifications, Serial Number Locations |
| Engine - Gas (Air-Cooled) | 29-78 | Specifications, Component Location, Diagnostics, Tests and Adjustments, Repair |
| Engine - Gas (Liquid-Cooled) | 79-132 | Specifications, Component Location, Diagnostics, Tests and Adjustments, Repair |
| Engine - Diesel | 133-228 | Specifications, Component Location, Theory of Operation, Diagnostics, Tests and Adjustments, Repair |
| Electrical | 229-490 | Operation and Diagnostics, Specifications - 4X2 Gas, Component Locations, Schematics and Harnesses - 4X2 Gas, Tests and Adjustments, Cargo Box Lift Kit |
| Power Train - Gear | 491-526 | Specifications, Component Location, Theory of Operation, Diagnostics, Tests and Adjustments, Repair |
| Steering | 527-542 | Specifications, Component Location, Diagnostics, Tests and Adjustments, Repair |
| Brakes | 543-556 | Adjustments, Diagnostics, Repair, Specifications, System Operation, Troubleshooting Guide |
| Attachments | 557-624 | Specifications, Rotary Broom, Component Location, Electrical, Operation and Diagnostics, Rotary Broom Electrical |
| Rotary Broom Engine | 625-670 | Specifications, Component Location, Diagnostics, Tests and Adjustments, Repair, Torque Specifications |
| Miscellaneous | 671-678 | Specifications, Tests and Adjustments, Repair |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| 4X2 | ||
| Rear Wheel Mounting Cap Screw Torque | 88 N•m (65 lb-ft) | p. 519 |
| All Models | ||
| Front Wheel Mounting Cap Screw Torque | 88 N•m (65 lb-ft) | p. 669 |
| Drive Belt Width (New) | 30.2 mm (1.19 in.) | p. 493 |
| Drive Belt Width (Minimum) | 27 mm (1.063 in.) | p. 493 |
| F3 Fuse (W18 Light and Horn Wiring Schematic) | 15A | p. 420 |
| 6X4 | ||
| Rear Wheel Mounting Cap Screw Torque | 88 N•m (65 lb-ft) | p. 521 |
| FE290D (4X2) | ||
| Carburetor SLOW idle mixture screw initial setting (PIN -12700) with no limiter cap | 1-3/8 Turns | p. 31 |
| Carburetor SLOW idle stop screw setting | .50 rpm less than throttle control arm SLOW idle stop screw setting | p. 31 |
| 4X2 Gas | ||
| Battery Voltage | 12 | p. 235 |
| Battery BCI group | U-1 | p. 235 |
| 6X4 Diesel | ||
| F11 Fuse (W31 Backup Alarm Wiring Harness) | 10 A | p. 317 |
| Rotary Broom Engine | ||
| Air Cleaner Assembly Carburetor Mounting Nuts Torque | 10 - 12 N•m (88 - 106 lb-in.) | p. 640 |
John Deere 4X2, 4X6 Common Problems This Manual Covers
Drive belt slipping under heavy load or losing top speed p. 493
Take off the clutch cover to measure the drive belt. Replace the belt if its width falls below the minimum 27 mm (1.063 in.) limit on page 493. Secure the primary clutch mounting cap screw (M8 with left hand threads) to 38 N•m (28 lb-ft).
Manual Section: Power Train - GearEngine runs rough with excessive oil consumption or raw fuel found contaminating the crankcase p. 49
Inspect the carburetor for float failure letting fuel dump into the engine. Drain the contaminated oil. Check the FE290D engine valve cover for leaks and torque fasteners to 6 N•m (53 lb-in.) as specified on page 49. Refill with fresh oil.
Manual Section: Engine - Gas (Air-Cooled)Frequently Asked Questions
What is the torque spec for John Deere Gator 4x2 wheel nuts?
The torque specification for front wheel mounting cap screws is 88 N•m (65 lb-ft). For rear rim-to-axle bolts, the torque is also 88 N•m (65 lb-ft).
John Deere Gator 4x2 torque specs for lug nuts
The torque specification for front wheel mounting cap screws is 88 N•m (65 lb-ft). For rear rim-to-axle bolts, the torque is also 88 N•m (65 lb-ft).
What are the replacement specifications for drive belt?
The drive belt width when new is 30.2 mm (1.19 in.). If the drive belt width is less than the minimum specification of 27 mm (1.063 in.), it should be replaced.
How will I receive this John Deere 4X2, 4X6 Technical Manual?
You get a 692-page searchable PDF that downloads instantly after checkout. Open it on your laptop, tablet, or phone — bring it right to the shop floor.
Are there any print restrictions on this John Deere 4X2, 4X6 manual?
None at all — the PDF is DRM-free. Print whatever sections you need to take out to the shop. Standard letter or A4 paper works.
Does this John Deere 4X2, 4X6 Technical Manual have electrical diagrams?
Complete wiring diagrams are included, covering all electrical circuits, harness routing, and connector pinouts for the John Deere 4X2, 4X6.
Document Quality
This document is a scanned PDF with an OCR layer, allowing you to search and copy text throughout. The text is generally crisp and easy to read, with no significant blurriness or fading. Diagrams and illustrations are mostly raster images, which are clear and have readable labels, though some may pixelate at high zoom. Pages are clean, free of scan artifacts or marks, and maintain proper alignment. You will find several blank pages that appear to be intentional section breaks.










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