Part of the New Holland Repair Manuals.
Knotter timing, feeder gear swaps, plunger alignment: on a D 1000 baler those jobs run on factory figures, and this 82-page New Holland D 1000 service manual PDF, OEM ID 40100030, is the one place they were printed. Hydraulic schematics trace the circuit from gear pump through control valve and relief valve to the pickup lift cylinder, while the road lights section maps wiring from tractor connector to rear lamps. Bale Command troubleshooting fills nearly a quarter of the book, walking you from each malfunction to its cause, and the feeder and plunger chapters end in full removal and refit procedures with the special tools named. Set needle to twine disc clearance at 3/16 inch (5 mm), and check the slip clutch at 5300 in. lbs. (599 N·m) before you condemn the driveline. A parked baler loses hay by the hour. The bookmarked, text-indexed PDF downloads in minutes and puts your machine back to tying.
What's Inside This New Holland D 1000 Manual
| System | Pages | Key Topics |
|---|---|---|
| Safety | 5 | PTO Drive Slip Clutch, Flywheel Brake, Shear Bolts |
| Drivelines | 6-8 | Flywheel, Hypoid Gearbox, Pickup, Stub Augers, Feeder System, Plunger, Knotter Shaft |
| Hitch Arrangement | 9 | Hitch Dimensions, Vertical Clearance |
| Transmission | 10-16 | Hypoid Gearbox, Gearbox Output Shaft, Plunger Drive Crankshaft |
| Pickup | 17 | Pickup Guards, Guide Wheels, Wind Guard, Lift Cylinder, Flotation, Pickup Lift |
| Stub Augers | 18 | Drive Belt, Pickup Drive Chain, Pulley and Sprocket Assembly, Pickup Pivot Arm, Stripper Plate |
| Feeders | 19-33 | Operating Principle, Removing the Feeder, Replacing the Gears |
| Plunger | 34-37 | Removal of the Plunger, Preparation of the Plunger, Replacement of the Plunger |
| Knotters | 38-48 | Drive Shaft, Knotter Shaft, Adjustment of the Knotters |
| Central Knotter Lubrication | 49-51 | Piston Pump, Metering Units, Main Oil Way, Secondary Lines, Pump Stroke Adjustment |
| Hydraulic System | 52-55 | Control Valve, Relief Valve, Pressure Gauge, Hydraulic Cylinder, Reservoir, Gear-Pump |
| Road Lights | 56 | Tractor Connector, Front Side Lights, Registration Plate Light, Rear Lights, Lighting Circuit |
| Bale Command | 57-75 | Operating Principle, Malfunctions, Troubleshooting Mode |
| Specifications | 76-77 | Bale Chamber, Bale Weight, Driveline, Pickup, Infeed, Feeder, Plunger, Tying System |
| Special Tools | 78-79 | Flywheel Hook, Gearbox Removal Tool, Plunger Removal Hook, Large Sprocket Removal Tool, Feeder Removal Assembly, Feeder Tine Timing Gauge |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Slip clutch torque | 5300 in. lbs. (599 N·m) | p. 5 |
| Stripper Plate Adjustment | 5/32" ± 1/16" (4 mm ± 2) | p. 18 |
| Needle to twine disc clearance | 3/16 inch (5 mm) | p. 43 |
| Twine disc notch position | 1/32 inch to 1/16 inch (1 to 2 mm) | p. 43 |
| Flywheel shear bolt torque | 177 ft. lbs. | p. 5 |
| Plunger stroke | 540 mm | p. 7 |
| Hydraulic system relief valve range | 300-2250 PSI | p. 52 |
| Total weight | 9277 lbs. | p. 77 |
| Tire pressure | 36 PSI | p. 77 |
