Part of the New Holland Repair Manuals.
This is the New Holland Kobelco shop manual for the E265BJ (serial LQ12-06001~) and E265BJLC (serial LL12-05001~), Print No. 84176535, first edition September 2008.
It starts with specifications and pressure test procedures. Then it covers the mechatro control system, the hydraulic and electric schematics, component overhaul, undercarriage work and troubleshooting by error code. The Hino J05E-TB engine workshop manual follows in the same file, with its own diagnosis codes and failure charts.
The machine part closes with three troubleshooting chapters: by error code, by trouble, and in trouble diagnosis mode.
What's Inside This New Holland E265BJ, E265BJLC Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 1-15 | Manual Identification, Applicable Machines, Safety Precautions, Repair Preparation, Hydraulic and Electrical Precautions, SI Units |
| Specifications | 16-43 | Machine Dimensions, Component Weights, Transportation Dimensions, Travel and Swing Performance, Crawler Shoes, Engine Specifications |
| Tools | 44-63 | Bolt and Nut Torques, Hose Fittings, Hydraulic Plugs, Sealants, Special Tools, Measuring Instruments |
| Standard Maintenance Time Table | 64-87 | Excavator Maintenance Labor Times, Engine Service Times, Working Conditions, Allowance and Preparation Times |
| Maintenance Standard and Test Procedure | 88-115 | Engine Speed Measurement, Hydraulic Pressure Adjustment, Travel and Swing Performance, Cylinder Performance, Mechatro Adjustment, Emergency Operation |
| Mechatro Control System | 116-173 | Pump Control, Unload Valve Control, Boom Conflux, Arm Recirculation, Swing Priority, Straight Travel, Engine Control, Service Diagnosis |
| Hydraulic System | 174-205 | Hydraulic Schematics, Neutral, Travel, Bucket, Boom, Swing and Arm Circuits, Pressure Release |
| Electric System | 206-245 | Electrical Circuit Diagrams, Equipment List, Harness List, Harness Installation, Ground Points, Connector Types |
| Components System | 246-363 | Pump and Regulator, Main Control Valve, Pilot Valves, Swing Motor, Travel Motor, Swivel Joint, Cylinders |
| Air-Conditioner System | 364-411 | HVAC Construction, Refrigerant Piping, Unit Disassembly, Refrigerant Charging, Wiring Diagrams, Troubleshooting, Panel Self-Diagnosis |
| Disassembling and Assembling - General | 412-415 | Chapter Structure, Service Scope, Torque Notation and Tolerance |
| Attachment | 416-457 | Bucket, Arm and Boom Removal, Cylinder Disassembly, Inspection and Assembly |
| Upper Structure | 458-625 | Cab and Seat, Fuel and Hydraulic Tanks, Hydraulic Pump, Air Cleaner and Muffler, Counterweight, Radiator and Oil Cooler, Control Valves, Swing Motor |
| Travel System | 626-707 | Track Links and Shoes, Upper and Lower Rollers, Front Idler, Sprocket, Travel Motor, Swing Bearing |
| Troubleshooting by Error Codes | 708-767 | Adjustment Errors, Pressure Sensor Faults, Proportional Valve and Solenoid Faults, Engine Speed Signals, Fuel Level and Communication Faults |
| Troubleshooting by Trouble | 768-803 | Hydraulic Control Failures, Engine Stalling, Cylinder Drift, Travel and Swing Failures, Electrical Troubleshooting |
| Troubleshooting - Trouble Diagnosis Mode | 804-811 | Automatic Diagnosis Modes, Unload, Pump, Straight Travel and Pilot System Diagnosis |
| Hino J05E-TB Engine - General and Standard Values | 812-855 | Hino Manual Identification, General Precautions, Bolt Tightening, HinoDX Diagnosis, Engine Number Identification, Standard Values, Tightening Torques |
| Hino Engine - Special Tools, Fuel, EGR and Electrical | 856-909 | Special Tools, Measuring Instruments, Engine Assembly, Fuel System, EGR Service, Electrical Components, Intake System |
| Hino Engine - Engine Mechanical | 910-1037 | Engine Mechanical, Valve Timing, Exhaust, Cooling, Lubrication, Starter, Alternator, Turbocharger |
| Hino Engine - Failure Diagnosis by Engine Status | 1038-1047 | Overheating, Oil Consumption, Starting and Idling Faults, Alternator, Starter and Turbocharger Diagnosis |
| Hino Engine - Diagnosis Codes | 1048-1105 | ECU Inspection, Failure Code Tables, Signal Check Harness, Sensor Faults, Injector Faults, EGR Faults, Relay and Starter Signals |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Fully equipped weight, E265BJ, kg (lbs) | 25,000 (55,125) | p. 26 |
| Swing speed, min-1 {rpm} | 11.0 {11.0} | p. 26 |
| Travel speed, 1-speed / 2-speed, km/h (mile/h) | 3.6 / 5.8 (2.2 / 3.6) | p. 26 |
| Gradeability, % (degree) | 70 (35) | p. 26 |
| Engine total displacement, Hino J05E-TB | 5.123 L (312.61 cu•in) | p. 26 |
| Engine rated output / engine speed | 131 kW (178 PS) / 2,100 min-1 | p. 26 |
| Engine maximum torque / engine speed | 654 N•m (482 lbf•ft)/ 1,600 min-1 | p. 26 |
| Engine high idling, min-1 | 2,300 ± 30 | p. 29 |
| Engine low idling, min-1 | 800 ± 30 | p. 29 |
| Engine oil quantity, full level, L (gal) | 18.0 (4.76) | p. 29 |
| Engine oil quantity, total, L (gal) | 20.5 (5.42) | p. 29 |
| Fuel tank capacity | 460L (122gal) | p. 471 |
| Hydraulic tank capacity | 172 L (45gal) | p. 473 |
| Coolant volume of engine body | 9 L (2.4gal) | p. 489 |
| Hydraulic oil capacity of oil cooler | 2.9 L (0.77gal) | p. 489 |
| Main pump max. flow, L/min (gal/min) | 246 (65) X 2 at 7.8MPa (1130 psi) | p. 249 |
| Swivel joint working pressure | 34.3 MPa (4970 psi) | p. 335 |
| Swivel joint max. impact pressure | 51.5 MPa (7470 psi) | p. 335 |
| Battery capacity (5HR) | 112Ah | p. 349 |
| Swing bearing inner race capscrew tightening torque | 564 N•m (416 lbf•ft) | p. 661 |
New Holland E265BJ, E265BJLC Common Problems This Manual Covers
Swing motor excessive slippage
The swing motor troubleshooting table blames excessive slippage on very high oil temperature combined with high internal oil leakage. Bring the oil temperature down before you condemn the motor. If it has to come out, the Upper Structure chapter covers swing motor removal and the Components System section shows how it is built.
Manual Section: Upper Structure - Swing motor - Troubleshooting p. 613Travel motor oil leak at the matching surface
The travel motor troubleshooting table points to slack bolts on the matching surface. Retighten the fastening bolts to the specified torque before you order seals. If it keeps leaking, the Travel System chapter covers travel motor removal, and the Tools section lists the bolt and nut torques.
Manual Section: Travel System - Travel motor - Troubleshooting p. 700Error code H093 low fuel warning on the monitor with fuel in the tank
Error code H093 can mean the fuel sensor wiring is disconnected, not that the tank is low. Troubleshooting by Error Codes takes you through the wiring checking procedure, and you repair the wiring if needed. The Electric System harness list and connector types help you find the right plug quickly.
Manual Section: Troubleshooting by Error Codes - Error code H093 p. 756Hino J05E-TB engine overheat (coolant)
The overheat chart in the Hino Failure Diagnosis by Engine Status section starts with insufficient coolant, so check the level and replenish it first. The engine body holds 9 L (2.4gal). If it keeps running hot, follow the same chart down, then use the cooling system pages in Engine Mechanical.
Manual Section: Hino Engine - Failure Diagnosis for Each Engine Status p. 1039Frequently Asked Questions
Which New Holland Kobelco excavators and serial numbers does this E265BJ manual cover?
It covers the E265BJ from serial LQ12-06001~ and the E265BJLC from serial LL12-05001~. This is Print No. 84176535, first edition September 2008. No upper serial limit is printed, so check your plate against those starting numbers. The Hino J05E-TB engine workshop manual is in the same file. p. 17
What engine and power rating does the New Holland E265BJ use?
Both models run the Hino J05E-TB. Rated output is 131 kW (178 PS) at 2,100 min-1, and maximum torque is 654 N•m (482 lbf•ft) at 1,600 min-1. Displacement is 5.123 L (312.61 cu•in). High idle is 2,300 ± 30 min-1 and low idle is 800 ± 30 min-1. p. 26
How much does the New Holland E265BJ weigh?
The E265BJ weighs 25,000 kg (55,125 lbs) fully equipped. The Specifications section also lists transportation dimensions and component weights. p. 26
What are the fuel, hydraulic tank and engine oil capacities of the New Holland E265BJ?
The fuel tank holds 460L (122gal) and the hydraulic tank holds 172 L (45gal). Engine oil is 18.0 L (4.76 gal) at full level and 20.5 L (5.42 gal) total. The engine body takes 9 L (2.4gal) of coolant, and the oil cooler holds 2.9 L (0.77gal) of hydraulic oil. p. 471
Does the New Holland E265BJ manual include wiring diagrams, hydraulic schematics and error codes?
Yes. It has the electric circuit diagram on four sheets, the air conditioner wiring diagrams, standard and optional hydraulic circuit diagrams, and circuit figures for each function. Machine codes like B013 (boom up pressure sensor wiring disconnected) are in Troubleshooting by Error Codes. Engine codes like DTC P0117 (coolant temperature sensor circuit low input) are in the Hino diagnosis code section. p. 208
Reviews
There are no reviews yet.