Part of the New Holland Repair Manuals.
This is the New Holland Kobelco shop manual for the E265BJ (serial LQ12-06001~) and E265BJLC (serial LL12-05001~), Print No. 84176535, first edition September 2008.
It starts with specifications and pressure test procedures. Then it covers the mechatro control system, the hydraulic and electric schematics, component overhaul, undercarriage work and troubleshooting by error code. The Hino J05E-TB engine workshop manual follows in the same file, with its own diagnosis codes and failure charts.
The machine part closes with three troubleshooting chapters: by error code, by trouble, and in trouble diagnosis mode.
What's Inside This New Holland E265BJ, E265BJLC Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 1-15 | Manual Identification, Applicable Machines, Safety Precautions, Repair Preparation, Hydraulic and Electrical Precautions, SI Units |
| Specifications | 16-43 | Machine Dimensions, Component Weights, Transportation Dimensions, Travel and Swing Performance, Crawler Shoes, Engine Specifications |
| Tools | 44-63 | Bolt and Nut Torques, Hose Fittings, Hydraulic Plugs, Sealants, Special Tools, Measuring Instruments |
| Standard Maintenance Time Table | 64-87 | Excavator Maintenance Labor Times, Engine Service Times, Working Conditions, Allowance and Preparation Times |
| Maintenance Standard and Test Procedure | 88-115 | Engine Speed Measurement, Hydraulic Pressure Adjustment, Travel and Swing Performance, Cylinder Performance, Mechatro Adjustment, Emergency Operation |
| Mechatro Control System | 116-173 | Pump Control, Unload Valve Control, Boom Conflux, Arm Recirculation, Swing Priority, Straight Travel, Engine Control, Service Diagnosis |
| Hydraulic System | 174-205 | Hydraulic Schematics, Neutral, Travel, Bucket, Boom, Swing and Arm Circuits, Pressure Release |
| Electric System | 206-245 | Electrical Circuit Diagrams, Equipment List, Harness List, Harness Installation, Ground Points, Connector Types |
| Components System | 246-363 | Pump and Regulator, Main Control Valve, Pilot Valves, Swing Motor, Travel Motor, Swivel Joint, Cylinders |
| Air-Conditioner System | 364-411 | HVAC Construction, Refrigerant Piping, Unit Disassembly, Refrigerant Charging, Wiring Diagrams, Troubleshooting, Panel Self-Diagnosis |
| Disassembling and Assembling - General | 412-415 | Chapter Structure, Service Scope, Torque Notation and Tolerance |
| Attachment | 416-457 | Bucket, Arm and Boom Removal, Cylinder Disassembly, Inspection and Assembly |
| Upper Structure | 458-625 | Cab and Seat, Fuel and Hydraulic Tanks, Hydraulic Pump, Air Cleaner and Muffler, Counterweight, Radiator and Oil Cooler, Control Valves, Swing Motor |
| Travel System | 626-707 | Track Links and Shoes, Upper and Lower Rollers, Front Idler, Sprocket, Travel Motor, Swing Bearing |
| Troubleshooting by Error Codes | 708-767 | Adjustment Errors, Pressure Sensor Faults, Proportional Valve and Solenoid Faults, Engine Speed Signals, Fuel Level and Communication Faults |
| Troubleshooting by Trouble | 768-803 | Hydraulic Control Failures, Engine Stalling, Cylinder Drift, Travel and Swing Failures, Electrical Troubleshooting |
| Troubleshooting - Trouble Diagnosis Mode | 804-811 | Automatic Diagnosis Modes, Unload, Pump, Straight Travel and Pilot System Diagnosis |
| Hino J05E-TB Engine - General and Standard Values | 812-855 | Hino Manual Identification, General Precautions, Bolt Tightening, HinoDX Diagnosis, Engine Number Identification, Standard Values, Tightening Torques |
| Hino Engine - Special Tools, Fuel, EGR and Electrical | 856-909 | Special Tools, Measuring Instruments, Engine Assembly, Fuel System, EGR Service, Electrical Components, Intake System |
| Hino Engine - Engine Mechanical | 910-1037 | Engine Mechanical, Valve Timing, Exhaust, Cooling, Lubrication, Starter, Alternator, Turbocharger |
| Hino Engine - Failure Diagnosis by Engine Status | 1038-1047 | Overheating, Oil Consumption, Starting and Idling Faults, Alternator, Starter and Turbocharger Diagnosis |
| Hino Engine - Diagnosis Codes | 1048-1105 | ECU Inspection, Failure Code Tables, Signal Check Harness, Sensor Faults, Injector Faults, EGR Faults, Relay and Starter Signals |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Fully equipped weight, E265BJ, kg (lbs) | 25,000 (55,125) | p. 26 |
| Swing speed, min-1 {rpm} | 11.0 {11.0} | p. 26 |
| Travel speed, 1-speed / 2-speed, km/h (mile/h) | 3.6 / 5.8 (2.2 / 3.6) | p. 26 |
| Gradeability, % (degree) | 70 (35) | p. 26 |
| Engine total displacement, Hino J05E-TB | 5.123 L (312.61 cu•in) | p. 26 |
| Engine rated output / engine speed | 131 kW (178 PS) / 2,100 min-1 | p. 26 |
| Engine maximum torque / engine speed | 654 N•m (482 lbf•ft)/ 1,600 min-1 | p. 26 |
| Engine high idling, min-1 | 2,300 ± 30 | p. 29 |
| Engine low idling, min-1 | 800 ± 30 | p. 29 |
| Engine oil quantity, full level, L (gal) | 18.0 (4.76) | p. 29 |
| Engine oil quantity, total, L (gal) | 20.5 (5.42) | p. 29 |
| Fuel tank capacity | 460L (122gal) | p. 471 |
| Hydraulic tank capacity | 172 L (45gal) | p. 473 |
| Coolant volume of engine body | 9 L (2.4gal) | p. 489 |
| Hydraulic oil capacity of oil cooler | 2.9 L (0.77gal) | p. 489 |
| Main pump max. flow, L/min (gal/min) | 246 (65) X 2 at 7.8MPa (1130 psi) | p. 249 |
| Swivel joint working pressure | 34.3 MPa (4970 psi) | p. 335 |
| Swivel joint max. impact pressure | 51.5 MPa (7470 psi) | p. 335 |
| Battery capacity (5HR) | 112Ah | p. 349 |
| Swing bearing inner race capscrew tightening torque | 564 N•m (416 lbf•ft) | p. 661 |
