Part of the New Holland Repair Manuals.
This is the factory service manual for the New Holland E160C Blade Runner from serial LH02-01501~, part number 47497833A.
It covers specs and test procedures, the mechatro control system, the hydraulic and electrical diagrams, component overhaul, the undercarriage and swing bearing work. The Mitsubishi D04EG-TAA workshop manual is included as the Engine section, and it has its own error code table.
Troubleshooting is split two ways: by error code and by trouble.
What's Inside This New Holland E160C Blade Runner Manual
| System | Pages | Key Topics |
|---|---|---|
| General Safety Information | 1-7 | Safety Messages, Protective Equipment, Machine Blocking, Pressure Release, Safe Lifting, Fire Prevention |
| Outline, Specifications and Attachment Dimensions | 8-47 | Repair Precautions, SI Units, Machine Dimensions, Component Weights, Engine Specifications, Crawler Shoes, Bucket Combinations |
| Tools, Maintenance Timetable and Test Procedures | 48-117 | Special Service Tools, Tightening Torques, Standard Labour Times, Performance Inspection, Pressure Adjustment, Controller Calibration, DPF Regeneration |
| Mechatro Control System | 118-193 | Pump Control, Unload Valve Control, Attachment Conflux, Swing Priority, Straight Travel Control, Multi-Display, Self-Diagnosis |
| Hydraulic System | 194-233 | Standard Hydraulic Circuit, Nibbler and Breaker Circuits, Safety Holding Valves, Dozer Circuit, Travel and Attachment Circuits, Pressure Release |
| Electrical System | 234-313 | Electric Circuit Diagram, Electrical Equipment, Harness List, Controller Wiring, Cab Wiring, Lighting, Camera Installation |
| Components System | 314-441 | Hydraulic Pump and Regulator, Control Valves, Pilot Valves, Swing Motor, Travel Motor, Swivel Joint, Cylinders |
| Air-Conditioner System | 442-487 | HVAC Construction, Refrigerant Piping, Cooling Cycle, Unit Disassembly, Refrigerant Charging, Wiring Diagrams, Troubleshooting |
| Disassembling and Assembling - Attachments | 488-529 | Procedure Conventions, Torque Indications, Bucket, Arm and Boom Removal and Installation, Cylinder Overhaul |
| Upper Slewing Structure | 530-721 | Cab and Seat, Fuel and Hydraulic Tanks, Pump Overhaul, Radiator and Oil Cooler, Engine Installation, Control Valve and Swing Motor Overhaul, Swivel Joint |
| Travel System | 722-795 | Crawler Removal, Upper and Lower Rollers, Front Idler, Sprocket, Travel Motor Overhaul, Reduction Unit, Swing Bearing |
| Troubleshooting by Error Codes | 796-869 | Failure Classification, Controller Fuse, Sensor and Solenoid Error Codes, CAN Communication Errors, Relay Errors, Common Rail Pressure Error |
| Troubleshooting by Trouble | 870-915 | Hydraulic Response, Attachment Drift, Swing and Travel Faults, Wiring Checks, Engine Stop Circuit, Auto Acceleration, Engine Symptom Matrix |
| Engine - Mitsubishi D04EG-TAA | 916-1121 | Engine Specifications and Service Data, Service Tools, Overhaul, Disassembly and Assembly, Fuel, Lubrication, Cooling, Intake and Electrical Systems, Error Codes |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine model | MITSUBISHI D04EG-TAA | p. 26 |
| Engine total displacement | 3.331 L (203.27 cu-in) | p. 26 |
| Rated output with fan, kW (PS) at min-1 | 74 (101) at 2,000 | p. 30 |
| Compression ratio | 17.0 | p. 30 |
| High idling, min-1 | 1,980 ~ 2,020 | p. 30 |
| Swing speed, min-1 {rpm} | 11.0 {11.0} | p. 26 |
| Travel speed, 1-speed / 2-speed, km/h (mile/h) | 3.2 / 6.5 (2.0 / 4.0) | p. 26 |
| Gradeability, % (degree) | 70 (35) | p. 26 |
| Fully equipped weight, kg (lbs) | 15,700 (34,620) | p. 26 |
| Fuel tank capacity | 200 L (53 gal) | p. 548 |
| Hydraulic tank capacity | 146 L (39 gal) | p. 551 |
| Coolant capacity, engine water jacket | 5.5 L [1.453 US gal.] | p. 940 |
| Coolant capacity of radiator | 5.6 L (1.3 gal) | p. 569 |
| Hydraulic oil capacity of oil cooler | 4.8 L (1.1 gal) | p. 569 |
| Swing reduction unit lubricant volume | 1.7L (0.45gal) | p. 704 |
| Control valve maximum flow rate, L/min (gal/min) | 130 (34) X 2 | p. 333 |
| Main relief valve set pressure, MPa (psi) | Std 34.3 (4970) [at 30 X 2L/min (8 X 2gal/min)] | p. 333 |
| Overload relief valve set pressure, MPa (psi) | 37.8 (5480) [at 30L/min (8gal/min)] | p. 333 |
| Swing bearing inner-race capscrew tightening torque | 279 N-m (206 lbf-ft) | p. 762 |
| Swing bearing grease bath | 8.2kg (18 lbs) | p. 762 |
