![New Holland G110.2 G110.2 6WD Tier 2 Repair Manual [Grader]](https://youfixthis.com/wp-content/uploads/2012/02/Manual_Download-300x300.jpg)
Part of the New Holland Repair Manuals.
This is the factory repair manual for the New Holland FR9040, FR9050, FR9060, FR9080 and FR9090 forage harvesters, part number 87725913D. It works through the machine the way New Holland builds it: engine, main gearbox and drive, transmission, four-wheel drive, axles, hydrostatic drive, brakes, hydraulics, steering, cab climate and electrical, then the crop path itself from header attachment through product feeding, chopping and ejection. The hydraulic section names every accumulator and relief valve with its pressure, and it calls out where the FR9040 differs from the rest.
What's Inside This Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction and Standard Torques | 8-39 | How to Use the Manual, Shop Safety, Standard Tightening Torques, Approved Fluids and Consumables |
| Engine | 40-111 | Engine Installation and Mountings, Cooling Package, Air Intake and Exhaust, Fuel Supply and Filtration, Engine Ancillaries |
| Main Gearbox and Drive | 112-185 | Main Gearbox, Its Oil Cooler, Drive Belts and Couplings, Cutterhead Reverse Drive Clutch, Gearbox Overhaul |
| Transmission | 186-281 | Transmission and Its Controls, Gear Selection, Drive Shafts, Transmission Overhaul |
| Four-Wheel Drive (4WD) System | 282-315 | 4WD Engagement and Control, Drive Motors and Shafts, 4WD Testing and Overhaul |
| Front Axle System | 316-359 | Front Drive Axle, Final Drives, Hubs and Bearings, Axle Rebuild |
| Rear Axle System | 360-401 | Steering Rear Axle, Hubs, King Pins and Bearings, Rear Axle Service |
| Hydrostatic Drive | 402-507 | Hydrostatic Pump and Drive Motors, Charge Circuit, Ground Drive Control, Drive Pressure Testing and Pump Overhaul |
| Brakes and Controls | 508-515 | Service Brakes, Parking Brake, Brake Circuit and Bleeding |
| Hydraulic Systems | 516-727 | Complete Hydraulic Circuit with Its Component List, Lateral Flotation and Chopper-Body Lift Accumulators with Per-Model Charge Pressures, Safety and Main Relief Valves, Spout Rotation and Attachment Shock Valves, Oil Coolers, High-Flow ON/OFF Valves, Pressure Testing |
| Steering | 728-791 | Steering Circuit and Cylinders, Steering Control Valve, Steering Column, Fault Finding |
| Cab Climate Control | 792-849 | Heating, Ventilation and Air Conditioning, Compressor and Condenser, Refrigerant Handling, Charging and Leak Testing |
| Electrical Systems: Machine Circuits | 850-969 | Electrical System Architecture, Batteries, Fuses and Relays, Machine Control Circuits |
| Electrical Systems: Harnesses and Connectors | 970-1899 | Complete Wire Harness Drawings, Connector Component Diagrams, Pin-Out Tables, Component Location |
| Electrical Systems: Warning Indicators and Instruments | 1900-1949 | Warning Indicators, Alarms, Instrument Cluster and Operator Displays |
| Electrical Systems: Fault Codes and Diagnostics | 1950-2671 | Fault-Code Index and Tables, Guided Diagnostic Test Procedures, Circuit-Level Troubleshooting |
| Attachments and Headers | 2672-2703 | Header Attachment and Drive, Header Height and Lateral Flotation Control, Multi-Coupler, Header Service |
| Product Feeding | 2704-2779 | Feed Rolls and Their Drive, Metal and Stone Detection, Crop Flow Into the Cutterhead |
| Chopping | 2780-2865 | Cutterhead and Knives, Knife Sharpening with Its Needle Valve Adjustable Restriction, Shearbar Setting, Chopper Body Lift |
| Ejection | 2866-2941 | Blower and Accelerator, Spout and Its Rotation Drive, Spout Deflector and Flap, Crop Processor Discharge |
| Platform, Cab, Bodywork and Decals | 2942-2949 | Cab and Platform Assembly, Bodywork Panels, Glazing, Decals, Component Removal |
| Special Tool Index | 2950-2953 | Part Numbers of the Special Service Tools Each Procedure Calls for |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Lateral flotation accumulator | ||
| Charge pressure, Lateral flotation accumulator | 70 bar (1015 psi) and 100 bar (1450 psi) | |
| Chopper body lift accumulator, all models | ||
| Charge pressure (Chopper body lift accumulator, all models) | 100 bar (1450 psi) | |
| Chopper body lift accumulator, NOT for FR9040 | ||
| Charge pressure (Chopper body lift accumulator, NOT for FR9040) | 45 bar (653 psi) | |
| Chopper body lift accumulator, ONLY for FR9040 | ||
| Charge pressure (Chopper body lift accumulator, ONLY for FR9040) | 55 bar (798 psi) | |
| Spout rotation circuit | ||
| Pressure relief valve | 160 bar | |
| Attachment circuit | ||
| Shock valve | 220 bar | |
| Knife sharpening circuit | ||
| Sharpening feed restriction | Adjustable needle valve | |
