Part of the New Holland Repair Manuals.
New Holland service manual 51543579, 1st edition, covers the T5.90, T5.100, T5.110 and T5.120 Tier 4B (final) tractors. The cover reads PIN HLRT5120AJLE00620 and above. The variant list gives each model with cab and without cab, with Dual Command, and each one has its own open PIN range.
The book starts at the FPT F5C engine with SCR, DEF and EGR. From there it covers the clutch, transmissions, 4WD, axles, brakes, hydraulics, steering, cab climate, wiring and a large fault code section.
Electrical schematic sheets cover both cab and platform tractors, and hydraulic schemas sit in the transmission, remote control valve and steering sections.
What's Inside This New Holland T5.90, T5.100, T5.110, T5.120 Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction and Specifications | 1-43 | Model Applicability, Engine Identification, Safety Rules, General Specifications, Consumables, Capacities, Identification Plates |
| Engine | 44-317 | Engine and Crankcase, Fuel Tanks and Filters, Air Cleaners, Intake and Exhaust, SCR and DEF, EGR, Cooling, Fan and Aftercooler, Lubrication |
| Clutch | 318-367 | Mechanical and Hydraulic Clutch Release, Clutch and Components, Slip Clutch and Flywheel Damper |
| Mechanical Transmission | 368-429 | External Controls, Hydraulic Components, Master Clutch Housing |
| Power Shuttle, Creeper and Hi-Lo | 430-585 | Power Shuttle External Controls, Hydraulic and Internal Components, Creeper, Reverser, Hi-Lo, Transmission Cooler, Rear Drive |
| Four-Wheel Drive System | 586-641 | Electro-Hydraulic 4WD Control, Hydraulic Schema, Control Valve Sectional Views, Drive Shaft Servicing |
| Front and Rear Axles | 642-877 | Powered and Non-Powered Front Axles, Bevel Gears and Differentials, Final Drive Hubs and Steering Knuckles, Powered Rear Axle, Planetary and Final Drives |
| Power Take-Off (PTO) | 878-971 | Rear Mechanical and Electro-Hydraulic PTO Control, One-Speed and Two-Speed Rear PTO |
| Brakes and Controls | 972-1035 | Hydraulic Service Brakes, Brake Bleeding, Parking Brake, Pneumatic Trailer Brake Control |
| Hydraulic Systems | 1036-1141 | Combination Pump Units, Remote Control Valves, Main Lift System, Three-Point Hitch Control Valve and Cylinder |
| Hitches, Drawbars and Implement Couplings | 1142-1257 | Drawbars and Towing Hitches, Rear Hitch External Controls, Rear Three-Point Hitch, Rear Hitch Linkage |
| Steering and Wheels | 1258-1341 | Steering Control, Tie Rods, Hydraulic Control Components, Steering Cylinders, Front and Rear Wheels |
| Cab Climate Control | 1342-1523 | Heating, Ventilation, Air Conditioning, Compressor, Evaporator, System Troubleshooting |
| Harnesses and Connectors | 1524-2068 | Platform, Cab, Engine and Transmission Harnesses, Component Locations, Connector Views, Wiring Color Code, Wiring Conventions |
| Electrical Schematic Sheets | 2069-2337 | Power Distribution, Grounds, Engine, Transmission and PTO, Hitch, HVAC, Lighting and CAN Schematic Sheets, Fuses and Relays, Harness Repair and Electrical Tests |
| Engine Controls, Starting and Charging | 2338-2511 | Throttle Controls, Engine Control, Starting and Charging, Battery, Cold Start, Fuel Level and Injection, Intake and Exhaust Sensors, SCR Electrical Components |
| Electronic Modules and Controls | 2512-2785 | Electronic Modules, Transmission Controls and Sensors, PTO and Parking Brake Electrics, Cab and HVAC Controls, Hitch Electronic Controls, Wipers and Lighting, Warning Instruments |
| Fault Codes (DTC) | 2786-3623 | CCU, Adic, ECU and EFH Fault Codes, Transmission, PTO and 4WD Diagnostics, Engine and EGR Diagnostics, SCR and DEF Diagnostics |
| Front Loader and Accessories | 3624-3645 | Front Loader Side Member Removal and Installation, Tool Box Removal and Installation |
| Cab, Interior and Windows | 3646-3807 | Cab, Cab Interior, Interior Trim and Panels, Doors and Hatches, Windshield and Windows |
| Operator Platform, Seats and Hood | 3808-3997 | Operator Platform, Footboards, Mechanical and Pneumatic Seats, Hood and Panels, Hood Latches and Trims, Fenders and Guards |
| Special Tool Index | 3998-4003 | Engine, Clutch, Axle, Steering, Belt and Diagnostic Tools |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Fuel tank capacity | 160.0 L (42.3 US gal) | p. 36 |
| DEF/AdBlue tank capacity | 9.6 L (2.5 US gal) | p. 36 |
| Engine cooling capacity, cab models | 16.0 L (4.2 US gal) | p. 36 |
| Engine cooling capacity, models without cab | 14.0 L (3.7 US gal) | p. 36 |
| Engine lubrication, filter included | 9.5 L (2.5 US gal) | p. 36 |
| Drive line capacity, Dual Command | 57.0 L (15.1 US gal) | p. 36 |
| Braking system capacity | 0.70 L (0.18 US gal) | p. 36 |
| Air-conditioning charge | 650 g (23 oz) | p. 36 |
| Maximum pump pressure at rated speed, high pressure circuit | 190.0 bar (2755.0 psi) | p. 30 |
| Rated engine power (ECE R 120), T5.90 | 63 kW (86 Hp) | p. 30 |
| Rated engine power (ECE R 120), T5.100 | 73 kW (99 Hp) | p. 30 |
| Rated engine power (ECE R 120), T5.110 | 79 kW (107 Hp) | p. 30 |
| Rated engine power (ECE R 120), T5.120 | 86 kW (117 Hp) | p. 30 |
| Engine displacement (FPT F5C) | 3400 cm³ | p. 30 |
| Rated engine speed | 2300 RPM | p. 30 |
| 540 RPM PTO, engine speed | 1938 RPM | p. 31 |
| Tractor weight, model without cab | 3480 kg (7672 lb) | p. 32 |
| Tractor weight, cab models | 3700 kg (8157 lb) | p. 32 |
| Front axle to engine bolt (5), M20 x 1.5 x 130 | 587 N·m (432.95 lb ft) | p. 48 |
| Rear wheel stud bolt (1), M18 | 250 N·m (184.39 lb ft) | p. 1336 |
New Holland T5.90, T5.100, T5.110, T5.120 Common Problems This Manual Covers
Fault code 2024 - All clutches not calibrated
The Fault Codes (DTC) section says clutch feathering will be poor, jerky or sluggish when the transmission is not calibrated. If the transmission has not been calibrated since the control unit (CCU) was replaced, or since H8 was used, delete the EEPROM memory and run the transmission calibration procedure.
Manual Section: FAULT CODES - 2024 All clutches not calibrated p. 2881Fault code 19141 (DTC 4CCA) - DEF/AdBlue quality sensor detects diesel fuel in DEF/AdBlue tank
The SCR and DEF diagnostics in the Fault Codes (DTC) section list DEF/AdBlue fluid contaminated with diesel fuel as the cause. If there is diesel fuel contamination, flush the DEF/AdBlue tank and replace the DEF/AdBlue fluid. The DEF/AdBlue tank capacity is 9.6 L (2.5 US gal).
Manual Section: FAULT CODES - 19141 DEF/AdBlue quality sensor detects diesel fuel p. 3529Hard steering
The troubleshooting table under steering hydraulic control components lists a faulty hydraulic pump as a cause of hard steering, and the fix is to repair the pump. The same chapter covers steering control, tie rods and the steering cylinders, and the steering section includes a diagram of 4WD power steering operation.
Manual Section: Hydraulic control components - Troubleshooting p. 1308Fault code 19002 (DTC 2461) - Battery voltage is lower than expected
The fault code entry lists a faulty charging system as the cause: if the charging system is not functioning properly, repair the charging system as necessary. The Engine Controls, Starting and Charging chapter covers the battery and charging procedures, and the schematic section includes the power distribution and grounds sheets.
Manual Section: FAULT CODES - 19002 Battery voltage is lower than expected p. 3437Frequently Asked Questions
Which tractors does the New Holland T5.90 / T5.100 / T5.110 / T5.120 Tier 4B service manual cover?
It covers the T5.90, T5.100, T5.110 and T5.120 Tier 4B (final), part number 51543579, 1st edition, November 2018, North America. The cover reads PIN HLRT5120AJLE00620 and above. Eight variants are listed: each model with cab and without cab, with Dual Command transmission. Each variant has its own open PIN range. For example, the T5.90 with cab starts at HLRT5090AJLE03730. Check the PIN on your tractor's identification plate against these ranges. p. 2
What are the fluid capacities of the New Holland T5.90 to T5.120?
The fuel tank holds 160.0 L (42.3 US gal) and the DEF/AdBlue tank holds 9.6 L (2.5 US gal). Engine oil with the filter is 9.5 L (2.5 US gal). Engine coolant is 16.0 L (4.2 US gal) on cab models and 14.0 L (3.7 US gal) without a cab. The Dual Command drive line takes 57.0 L (15.1 US gal). The braking system takes 0.70 L (0.18 US gal), and the A/C charge is 650 g (23 oz). p. 36
What is the rated engine power of each New Holland T5 model in this manual?
Rated power (ECE R 120) is 63 kW (86 Hp) for the T5.90 and 73 kW (99 Hp) for the T5.100. The T5.110 makes 79 kW (107 Hp) and the T5.120 makes 86 kW (117 Hp). All four use the FPT F5C four-cylinder engine at 3400 cm³, rated at 2300 RPM. p. 30
What engine speed gives 540 PTO, and what is the hydraulic pump pressure on the New Holland T5?
You get 540 RPM at the PTO with the engine at 1938 RPM. Maximum pump pressure at rated speed on the high pressure circuit is 190.0 bar (2755.0 psi). p. 31
Does the New Holland T5.90 to T5.120 manual include wiring diagrams, hydraulic schematics and fault codes?
Yes. There are electrical schematic sheets for both cab and platform tractors, covering power distribution, grounds, engine, transmission sensors and actuators, and CAN. You will find hydraulic schemas in the transmission, remote control valve and steering sections. The DTC section covers CCU, ADIC, ECU and EFH codes, for example 2024 - All clutches not calibrated and 19141 (DTC 4CCA) for diesel fuel in the DEF/AdBlue tank. p. 2069
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