Part of the New Holland Repair Manuals.
Part number 47445474 covers the Power Shuttle with its hydraulic circuit drawn out, next to the 12 x 4 gearbox, 20 x 12 creeper and 12 x 12 reverser. This is the New Holland service manual for the TD5.65, TD5.75, TD5.85, TD5.95, TD5.105 and TD5.115, dated August 2013.
The book also covers engine removal, disassembly and assembly for the 3-cylinder and 4-cylinder engines. It covers the clutch, 4WD, both axles, PTO, brakes, hydraulic lift, steering and cab climate control too. The 8000 engine head bolts take 70 N·m (51.63 lb ft) + 90° + 90°, and the book prints that figure.
Troubleshooting tables list the cause and correction for each fault, and electrical schematic frames 01 to 15 cover the wiring.
What's Inside This New Holland TD5.65–TD5.115 Series Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction and Consumables | 1-15 | Contents, Note to the Owner, Spare Parts, Safety Rules, Consumables and Capacities |
| Engine and Crankcase | 16-197 | Specifications and Torques for the 3-Cylinder 8000 and 4-Cylinder NEF and F5 Engines, Engine Removal, Installation, Disassembly and Assembly |
| Valve Drive and Gears | 198-207 | Valve Clearance Adjustment on the 3-Cylinder 8000 Engine, Rocker Arm Adjustment on the NEF Engine |
| Crankshaft and Flywheel | 208-221 | Crankshaft Front and Rear Oil Seal Replacement, Flywheel Bolts |
| Fuel Injection System | 222-245 | Injection Pump Removal and Timing Check, Fuel Injector Removal and Installation |
| Engine Cooling System | 246-275 | Radiator, Water Pump and Coolant Thermostat Removal and Installation, Fan and Drive |
| Clutch | 276-385 | Hydraulic Release Control and Adjustment, Clutch Specifications and Torques, Removal, Installation and Overhaul, Troubleshooting |
| Transmission | 386-507 | Mechanical 12 X 4 Transmission, Power Shuttle, Gearbox, Creeper 20 X 12, Reverser 12 X 12 |
| Four-Wheel Drive System | 508-517 | Electrohydraulic 4WD Gearbox Disassembly and Assembly, Drive Gear Disengagement |
| Front Axle | 518-595 | Powered Front Axle, Bevel Gear Set and Differential, Final Drive Hubs, Steering Knuckles and Shafts |
| Rear Axle | 596-639 | Powered Rear Axle, Bevel Gear Set and Differential, Final Drive Hubs and Shafts, Troubleshooting |
| Power Take-Off (PTO) | 640-671 | Rear Mechanical PTO Control, 540, 540/750 and 540/1000 RPM, Specifications, Troubleshooting |
| Brakes and Controls | 672-723 | Hydraulic Service Brakes, Parking Brake, Trailer Brake Hydraulic Control, Troubleshooting |
| Hydraulic Systems | 724-803 | Hydraulic Lift Specifications, Removal and Overhaul, Adjustment, Troubleshooting, Safety and Main Relief Valves, Auxiliary Control Valves |
| Steering | 804-855 | Hydrostatic Steering Control Components, Pump, Cylinders, Troubleshooting |
| Wheels | 856-869 | Front Wheels Specifications, Torques, Special Tools, Checks and Troubleshooting |
| Cab Climate Control | 870-931 | Heating, Air Conditioning Specifications and Circuits, Troubleshooting |
| Electrical System Description | 932-945 | Switch, Transmitter and Sensor Locations, Dynamic and Static Description of the Electrical System |
| Wiring Schematics and Connectors | 946-1067 | Harness Overview, Electrical Schematic Frames 01 to 15, Connector Component Diagrams 01 to 09 |
| Starting, Charging and Battery | 1068-1125 | Engine Starting System, Alternator, Battery |
| Cab Controls, Wipers and Instruments | 1126-1147 | Cab Controls, Wiper and Washer System, Warning Indicators, Alarms and Instruments |
| Platform, Cab, Bodywork and Decals | 1148-1191 | Cab, Cab Interior, Doors and Hatches, Machine Shields and Guards |
| Special Tool Index | 1192-1207 | Genuine Special Tool Numbers with the Chapter Where Each Tool Is Used |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine displacement | 2931 cm³ (178.86 in³) TD5.65, TD5.75; 4485 cm³ (273.69 in³) TD5.95, TD5.105, TD5.115 | p. 28 |
| Engine maximum power | 48 kW (65 Hp) TD5.65; 53 kW (72 Hp) TD5.75; 70 kW (95 Hp) TD5.95; 78 kW (106 Hp) TD5.105; 83 kW (113 Hp) TD5.115 | p. 29 |
| Engine maximum torque | 261 N·m (192.5 lb ft) TD5.65, 295 N·m (217.6 lb ft) TD5.75 at 1400 RPM; 390 N·m (3452 lb in) TD5.95, 425 N·m (3762 lb in) TD5.105, 450 N·m (3983 lb in) TD5.115 at 1300 RPM | p. 21 |
| Valve clearance | 0.25 - 0.35 mm (0.0098 - 0.0138 in) intake and exhaust, 3-cylinder; 0.20 - 0.30 mm (0.0079 - 0.0118 in) intake, 0.45 - 0.55 mm (0.0177 - 0.0217 in) exhaust, 4-cylinder | p. 29 |
| Engine oil pressure, warm | 2.4 - 3.8 bar (34.8 - 55.1 psi) at 2475 - 2575 RPM and 1.5 - 2.7 bar (21.8 - 39.2 psi) at 600 - 700 RPM, 3-cylinder; 1.2 bar (17.4 psi) slow idle, 3.8 bar (55.1 psi) fast idle, 4-cylinder | p. 29 |
| Injection order | 1-2-3 TD5.65, TD5.75; 1-3-4-2 4-cylinder | p. 30 |
| Injector pressure setting | 260 - 268 bar (3770 - 3886 psi) 3-cylinder; 260 - 272 bar (3770 - 3944 psi) 4-cylinder | p. 30 |
| Cylinder head bolts torque, 8000 engine (TD5.65, TD5.75) | 70 N·m (51.63 lb ft) + 90° + 90° | p. 34 |
| Main bearing caps torque, 8000 engine (TD5.65, TD5.75) | 80 N·m (59 lb ft) + 90° | p. 34 |
| Connecting rod caps torque, 8000 engine (TD5.65, TD5.75) | 40 N·m (29.5 lb ft) + 60° | p. 34 |
| Engine oil capacity | 7.6 l (2.01 US gal) TD5.65, TD5.75; 8.5 l (2.25 US gal) TD5.85; 10 l (2.64 US gal) TD5.95, TD5.105, TD5.115; SAE 15W-40 | p. 14 |
| Cooling system capacity | 11 l (2.91 US gal), 12 l (3.17 US gal), 14 l (3.70 US gal) without cab; 13 l (3.43 US gal), 14 l (3.70 US gal), 16 l (4.23 US gal) with cab (TD5.65/75, TD5.85, TD5.95-115) | p. 14 |
| Fuel tank capacity | 110 l (29.06 US gal) | p. 14 |
| Rear transmission, hydraulic lift and PTO oil | 46 l (12.15 US gal), SAE 10W - 30; rear final drives 5.3 l (1.40 US gal) each | p. 14 |
| Front axle oil | 7 l (1.8 US gal) axle housing; 1.25 l (0.3 US gal) each final drive | p. 14 |
| Hydraulic lift valve settings | 186 - 191 bar (2697 - 2770 psi) pressure relief valve; 210 - 215 bar (3045 - 3117.5 psi) cylinder safety valve | p. 729 |
| Lift capacity, 610 mm from lower link ball ends | 2260 kg (4982.45 lb) TD5.65, TD5.75; 2700 kg (5952.48 lb) TD5.85-TD5.115; on upper support pin 3000 kg (6613.87 lb) and 3565 kg (7859.48 lb) | p. 730 |
| Steering pressure relief valve | 100 bar (1450 psi) 2WD models; 125 bar (1813 psi) 4WD models | p. 808 |
| Steering pump rated output | 26.4 l/min (6.97 US gpm) | p. 808 |
| Air conditioning refrigerant charge | 1 kg (3.08647 lb) HFC R134A | p. 881 |
New Holland TD5.65–TD5.115 Series Common Problems This Manual Covers
Hydraulic lift will not raise
Start with the cheap fix. The troubleshooting table lists a clogged oil filter first, so replace the filter. Next, check whether the control valve is jammed in the discharge position, and release it if it is. If the lift still won't raise, the hydraulic pump is defective and needs an overhaul or a replacement.
Manual Section: Hydraulic Systems p. 772Steering wheel excessively stiff
The steering troubleshooting table gives two causes. An inefficient hydraulic pump needs repair. A pressure relief valve that is set wrong needs resetting to 100 bar (1450 psi) on 2WD models or 125 bar (1813 psi) on 4WD models.
Manual Section: Steering p. 837Brakes ineffectual or braking unbalanced
The brake troubleshooting table treats these as two separate faults. If braking is weak overall, the friction material on the brake discs is worn, so replace the discs. If the tractor pulls to one side, check tyre pressure first. Then look for worn friction material on one disc and replace the discs.
Manual Section: Brakes and Controls p. 682Clutch slips on the 8000 engine tractors
The clutch troubleshooting table for the 8000 engine lists three causes. Measure the clutch plates against the data given and replace any worn parts. Replace the Belleville spring if it is deformed. If there is oil or grease on the linings, replace the discs and fix the source of the grease.
Manual Section: Clutch p. 381Frequently Asked Questions
Does this manual cover my New Holland TD5.65, TD5.75, TD5.85, TD5.95, TD5.105 or TD5.115?
It does. This is the New Holland service manual for all six models, part number 47445474, dated August 2013. The TD5.65 and TD5.75 have the 3-cylinder engine. The TD5.95, TD5.105 and TD5.115 have the 4-cylinder engine. p. 1
How much engine oil, coolant and transmission oil do the New Holland TD5.65 to TD5.115 tractors take?
Engine oil is SAE 15W-40. The TD5.65 and TD5.75 take 7.6 l (2.01 US gal), the TD5.85 takes 8.5 l (2.25 US gal), and the TD5.95, TD5.105 and TD5.115 take 10 l (2.64 US gal). Coolant without a cab is 11 l (2.91 US gal), 12 l (3.17 US gal) and 14 l (3.70 US gal), in the same model order. With a cab it is 13 l (3.43 US gal), 14 l (3.70 US gal) and 16 l (4.23 US gal). The rear transmission, gearbox, hydraulic lift and PTO share 46 l (12.15 US gal) of SAE 10W - 30. Each rear final drive takes 5.3 l (1.40 US gal). The fuel tank holds 110 l (29.06 US gal). p. 14
What are the New Holland TD5 engine power, displacement, oil pressure and valve clearances?
The TD5.65 makes 48 kW (65 Hp) and the TD5.75 makes 53 kW (72 Hp), both from 2931 cm³ (178.86 in³). The TD5.95 makes 70 kW (95 Hp), the TD5.105 78 kW (106 Hp) and the TD5.115 83 kW (113 Hp), all from 4485 cm³ (273.69 in³). Warm oil pressure on the 3-cylinder engine is 2.4 - 3.8 bar (34.8 - 55.1 psi) at 2475 - 2575 RPM. Its valve clearance is 0.25 - 0.35 mm (0.0098 - 0.0138 in) for intake and exhaust. On the 4-cylinder engine, intake clearance is 0.20 - 0.30 mm (0.0079 - 0.0118 in) and exhaust is 0.45 - 0.55 mm (0.0177 - 0.0217 in). p. 29
What is the TD5 lift capacity and how are the lift and steering relief valves set?
Measured with the load 610 mm from the lower link ball ends, the three-point hitch lifts 2260 kg (4982.45 lb) on the TD5.65 and TD5.75. It lifts 2700 kg (5952.48 lb) on the TD5.85 to TD5.115. With the top link on the upper support pin, those figures become 3000 kg (6613.87 lb) and 3565 kg (7859.48 lb). The lift pressure relief valve is set at 186 - 191 bar (2697 - 2770 psi). The cylinder safety valve is set at 210 - 215 bar (3045 - 3117.5 psi). Steering relief is 100 bar (1450 psi) on 2WD models and 125 bar (1813 psi) on 4WD models. p. 730
What is inside this manual: wiring diagrams, hydraulic schematics, troubleshooting, engine overhaul?
It has electrical schematic frames 01 to 15 and connector component diagrams 01 to 09. It also has the Power Shuttle hydraulic circuit and the hydraulic lift diagrams. Engine removal, disassembly and assembly come with their specifications and torques. There are troubleshooting tables for the clutch, rear axle, PTO, brakes, hydraulic lift, steering, wheels and air conditioning. p. 953
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