Part of the JCB Repair Manuals.
Looking for the factory procedures to repair your compact track barrow? This 181-page JCB Dumpster HTD5, Dumpster Service Manual PDF (OEM #9803/9570-4) breaks down the complete hydraulic drive system, skip mechanism, and undercarriage components. Detailed hydraulic schematics map out the loader pump and drive motors, and clear electrical circuit diagrams support rapid fault tracing. Open to any chapter to find step-by-step teardown instructions and highly detailed exploded views of the entire framework. Set the track motor relief valve directly to 150 bar and lock down the drive sprocket securing bolts to exactly 74 Nm. Equipment downtime drains your profit margin. Download this bookmarked file, pull it up on your phone right in the dirt, and fix the problem on the first try.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 4-23 | Introduction, Machine Identification, Torque Settings, Hydraulic Connections, Service Tools, Consumables |
| Care & Safety | 24-37 | Safety Notices, Safety Checklist, Safety Decals |
| Maintenance | 38-67 | Routine Maintenance, Service Schedules, Lubricants and Capacities, Check for Damage and Cleaning, Safety Strut, Greasing, Engine Air Filter, Engine Oil |
| Body and Framework | 68-81 | Engine Cover, Skip, Skip Mechanism, Hydraulic Tank |
| Electrics | 82-95 | Circuit Diagrams, Switches, Battery |
| Hydraulics | 96-143 | Technical Data, Operation Description, Service Procedures, Pressure Testing, Loader Pump, Drive Motors, Valves, Rams |
| Tracks | 144-175 | Technical Data, Track Maintenance, Track Damage, Track Repair |
| Engine | 176-181 | Technical Data, Engine Mounting |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Drive Sprocket securing bolts (D and E) torque | 74 Nm (54.6 lbf ft; 7.5 kgf m) | p. 160 |
| Track Motor Relief Valve Setting | 150 bar (2175 lbf/in2) | p. 99 |
| BSP Adaptors with Bonded Washers Torque Setting (1/4 in.) | 34.0 Nm (3.4 kgf m; 25.0 lbf ft) | p. 16 |
| Dumpster HTD5 (Honda engine) | ||
| Fuel Tank Capacity, Dumpster HTD5 (Honda engine) | 5.5 litres | p. 178 |
| Engine Oil Capacity, Dumpster HTD5 (Honda engine) | 1.1 litres | p. 47 |
| Spark Plug Gap | 0.70 - 0.80 mm | p. 60 |
| Dumpster HTD5 (Yanmar engine) | ||
| Fuel Tank Capacity, Dumpster HTD5 (Yanmar engine) | 3.5 litres | p. 178 |
| Dumpster HTD5 (Lombardini engine) | ||
| Fuel Tank Capacity, Dumpster HTD5 (Lombardini engine) | 4.5 litres | p. 178 |
| Engine Oil Capacity, Dumpster HTD5 (Lombardini engine) | 1.2 litres | p. 47 |
| Dumpster HTD5 (up to M1360211) | ||
| Hydraulic System Capacity (up to M1360211) | 18.5 litres | p. 47 |
| Dumpster HTD5 (from M1360212) | ||
| Hydraulic System Capacity (from M1360212) | 13 litres | p. 47 |
| Dumpster HTD5 | ||
| Main Relief Valve Pressure | 150 bar | p. 99 |
