Part of the New Holland Repair Manuals.
This factory manual (OEM #604.66.011.00) runs to 216 pages and covers the full 1992-1999 baler lineup: D1010, D1210, 4860, 4880, 590, and 595, plus every CC and S variant. Factory specifications spell out each model configuration, backed by hydraulic schematics for the bale density circuit and complete wiring diagrams for the electronic Bale Command density control. Exploded views break down every major assembly. Troubleshooting digs into baler operating faults and density control diagnostics, with warning symbol and alarm descriptions plus the automatic lubrication circuit. Set the needle carriage supports to 20 daNm, dial overlap timing to 0 mm (up to 60 mm of delay is allowed on silage), and check the shuttle feeder springs at 280 mm buckle-to-buckle. When the knotters misfire and bale density wanders, this is the factory answer, not a forum guess. Bookmarked by section, so it opens fast on a tablet at the machine.
What's Inside This New Holland D1010 & variants Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| Specifications | 5-30 | Definition of Baler Models, Machines Before S’98 Without CropCutter, Machines From S’98 Onwards + S’97 CropCutters, Torque Table for Standard Metric Hardware |
| Cinematics | 31-35 | Description and Specifications of the Various Elements (Tractor P.T.O., Sliding U-Joint P.T.O. Shaft, Main Safety Slip Clutch, Flywheel, Main Gear Box, Crank Arm, Plunger, Pick-Up, Centering Stub Augers, Packer Assembly, Packer Cutter, Pick-Up Safety Slip Clutch, Packer Safety Slip Clutch, Rotor Cutter, Hydraulic Power Pack and Supply System, Stuffer Assembly, Stuffer Brake, Knotter Drive Shaft, Knotters, Needle Brake) |
| Hook-Up | 36-46 | Low Hitch Requirements Tractor, High Hitch Requirements Tractor |
| Main Slip Clutch - Flywheel | 47-51 | Main Slip Clutch (D1010/4860, D1210/4880, Overview), Flywheel Shearbolt (D1010/4860, D1210/4880), Flywheel |
| Transmission | 52-72 | Main Gearbox, Nh Breganze Built Gearbox (Recommended Oils, Important) |
| Packer (Non Cropcutter Units) | 73-76 | Packer Drive From the Gearbox, Safety Device, Before Season ’98 (Bondioli Slip Slutch), S ’98 Onwards (in House Made Slipclutch), Fitting Packer Fingers to Crankshaft Pins |
| Pick-Up | 77-79 | Drive Train, Pick-Up Lift and Flotation System (Suspension), Working Position, Transport Position |
| Stuffer | 80-96 | Principle of Synchronized Stuffing, Stuffer Shaft Assembly (Only Valid Before Season ’96, Season ’96 Onwards + Retrofitted Old Ones, Stuffer at Rest, Of the Stuffer When Tripped) |
| Plunger/Bale Chamber | 97-101 | Removal of Plunger |
| Knotters | 102-128 | Double Knot Operation (Patented), Knotter Assembly (4880/D1210), Knotter Assembly Stacking (4860/D1010), Adjustment of Knotters/Needles |
| Bale Density Hydraulic Circuit | 129-136 | Hydraulic Power Pack Description, Operation, Specifications of Hydraulic Components |
| Electronic Circuitry - Sensor Housing | 137-189 | Operating Principle of Electronic Bale Density System, Operator’s Control/Display Panel, Operation of the Control/Display Panel, Programming Various Operating Parameters |
| Electrical Circuit for Roadlighting | 190-192 | Tractor Electrical Equipment |
| Automatic Lubrication | 193-203 | Lubrication Circuit, Oil Pump, The Metering Units, How to Prime and to Bleed the System, Troubleshooting, Practical Hints Automatic Lubrication |
| CropCutter | 204-216 | D1010Cc, Drive, Assembly Drive Shaft Connected to the Main Georbox, Slipclutch, Tensioner for Chain, Packer Cutter, Knife Bank, Lining Up From Knives with Packer Crank |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Needle carriage supports torque | 20 daNm | p. 30 |
| Needle overlap timing (value as close as possible) | 0 mm | p. 114 |
| Needle overlap timing (permissible delay for silage) | up to 60 mm | p. 114 |
| Shuttle feeder springs length (buckle to buckle) | 280 mm | p. 90 |
| Load transducer preload (amplified voltage) | 1.6 Volts | p. 164 |
| Load transducer preload (load for model 4880/D1210) | 3000 daN | p. 164 |
| Distance between 2nd roller on needle and scraper (related to twine disc) | between 1.5 and 3 mm | p. 122 |
| Bill hook tongue tension (load required to raise) | 4 to 9 daN | p. 112 |
| Clearance between stripper arm and bill hook tip (at maximum stroke) | minimum 15 mm | p. 113 |
| Knife arm upper twine tension | 10 to 12 daN | p. 113 |
| Knife arm lower twine tension | 12 to 14 daN | p. 113 |
