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Part of the New Holland Repair Manuals.
Need factory overhaul procedures for your telehandler? This 944-page New Holland LM435A Repair Manual PDF (OEM #87751937) breaks down the complete engine, transmission, and hydraulic assemblies for the LM415A, LM425A, and LM445A variants. Inside, you get full hydraulic schematics detailing flow and pressure testing, plus complete electrical wiring diagrams to trace any stubborn fault. Your download includes step-by-step planetary reduction overhaul guides, load sensor diagnostics, and extensive troubleshooting charts for the telescopic loader controls. Verify your cold intake tappet clearance is exactly 0.30 mm, then confirm the engine idles at a steady 800 rpm before moving on to test the drive lines. Downtime drains your shop's profit margin. Grab the bookmarked file, pull it up on your diagnostic tablet, and get the machine back on the dirt.
What's Inside This New Holland LM415A, LM425A, LM435A, LM445A Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 43-90 | General Instructions, Safety Rules, Product Identification, Service Techniques, Specifications, Data, And Tooling, Special Tools |
| Engine | 91-198 | Specifications, Tightening Torques, Special Tools, Troubleshooting, Overhaul, Engine Removal and Installation |
| Transmission | 199-352 | Specifications, Torque Specifications, Special Tools, Description and Operation, Troubleshooting, Overhaul |
| Drive Lines | 353-358 | Tightening Torque, Description of Operation, Drive Line Power Flow, Drive Shaft Removal, Driveshaft Installation, Driveshaft Components |
| Front Axle | 359-390 | Specifications, Torque Specification, Description of Operation, Component Overhaul, Planetary Reduction Assembly and Wheel Hubs, Differential Assembly Removal |
| Rear Axle | 391-400 | Specifications, Torque Specification, Description of Operation, Load Sensor, Component Overhaul, Pivot Bushes |
| Brakes | 401-422 | Specifications, Special Tools, Description of Operation, Fault Finding and Pressure Testing, Overhaul, Parking Brake Operation |
| Hydraulic Systems | 423-616 | Specifications, Hydraulic Pump, Hydraulic Control Valves, Pressure Reducing Valve and Accumulator, Counterbalance Valves, Flow and Pressure Testing |
| Chassis | 617-644 | Vehicle Chassis Type, Reservoir Tank, Rear Weight Pack |
| Steering | 645-660 | Hydraulic Pump, Flow Divider, Steering Motor, Steering Control Valve, Steering Cylinder, Shock Relief Valves |
| Cab Environment | 661-720 | Heater Blower Control, Heater Radiator, Cab Air Filter, Air Conditioning System, Compressor Pump, Evaporator |
| Electrical System | 721-898 | Fuses and Relays, Controls and Instruments, Warning Lights, Starter Motor, Alternator, Battery |
| Loader | 899-920 | Telescopic Loader Controls, Loader Boom Wear Pads, Tilt Cylinder, Telescopic Boom Cylinder, Telescopic Boom, Loader Boom Assembly |
| Cab | 921-944 | Hand and Foot Operating Controls, Cab Disassembly, Cab Heater Hoses, Air Conditioning (Where Fitted), Electrical/Harness |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Tappet Clearance (cold) - Intake | 0.30 mm (0.011 in) | p. 61 |
| Engine Displacement | 4485 cm3 (272 cu.in) | p. 61 |
| Engine Idle Speed | 800 rpm | p. 61 |
| Transmission Stall Speed | 2160 rpm | p. 201 |
| Hydraulic System Pressure | 260 bar (3771 psi) | p. 63 |
| Hydraulic Pump Output | 110 liters/min (29 gpm) | p. 425 |
| Front Axle Oil Capacity | 8.5 liters (1.9 gallon) | p. 361 |
| Wheel Nuts Torque | 630 Nm (464 ft-lbs) | p. 621 |
| Battery Type | 12 volt, 165 ah | p. 723 |
| Refrigerant R-134a Charge | 850 grammes (1.87 lbs) | p. 671 |
| LM415A, LM435A, LM445A (95 HP engine) | ||
| Engine Max Torque | 398 Nm (294 ft-lbs) @ 1400 e.r.p.m. | p. 61 |
| LM415A, LM425A, LM435A (110 HP engine) | ||
| Engine Max Torque | 480 Nm (354 ft-lbs) @ 1400 e.r.p.m. | p. 61 |
New Holland LM415A, LM425A, LM435A, LM445A Common Problems This Manual Covers
New Holland LM435A cranks over but won't start, heavy white smoke and rough idle
Check the engine troubleshooting procedures. Verify idle speed sits at 800 rpm (page 61) and confirm fuel is reaching the injectors. Inspect tappet clearance against the 0.30 mm (0.011 in) cold intake spec, and check for air in the fuel system before pulling injectors.
Manual Section: Engine TroubleshootingTransmission slips between gears and stall test reading is way off spec
Run the stall test per page 201 and compare against the 2160 rpm factory stall speed. If the converter stalls low, check charge pump pressure and clutch pack engagement before condemning the converter. Drain and inspect the oil for metal contamination, and verify the filter isn't restricting flow.
Manual Section: Transmission Fault Finding p. 201Parking brake won't hold the machine on a slope, rolls back on release
Check reservoir fluid level and accumulator charge first per page 401. Bleed the brake circuit to remove trapped air, then verify wheel hub hardware is torqued to 630 Nm (464 ft-lbs) per page 621 since a loose hub can mimic a soft brake. Retest holding force before returning to service.
Manual Section: Brake Fault Finding and Pressure Testing p. 401Boom lift is sluggish and won't raise a full load off the ground
Test hydraulic system pressure per page 423 and confirm it holds at 260 bar (3771 psi) per the page 63 spec. Check pump output against the 110 liters/min (29 gpm) rating on page 425. Low output points to a worn pump or a clogged suction strainer; low pressure points to the main relief valve.
Manual Section: Hydraulic System Fault Finding and Pressure Testing (General) p. 423No crank, no click, battery reads good but dash lights are dim
Check the electrical system section on page 721 for starter and charge circuit continuity. Confirm the battery matches the 12 volt, 165 ah spec on page 723 and load-test it under cranking amperage. Clean and torque both battery terminals, then check the starter solenoid ground before replacing the starter.
Manual Section: Electrical System Troubleshooting p. 721Cab AC blows warm air and compressor clutch cycles on and off constantly
Check the cab environment troubleshooting starting on page 661. Verify refrigerant charge against the 850 grammes (1.87 lbs) R-134a spec on page 671; a short cycling clutch usually means low charge tripping the low-pressure switch. Check for oil residue at fittings indicating a leak before recharging the system.
Manual Section: Cab Environment Troubleshooting (Heating & AC) p. 661Frequently Asked Questions
How to reset error codes on New Holland LM435A telehandler?
The manual does not provide a general procedure for resetting error codes. For faults indicated by LED flashes, such as those described in the transmission's troubleshooting section, the manual advises to contact an authorized dealer for assistance. Specific calibration procedures for systems like Load Status may involve LED indications for memory erasure, but this is not a general error code reset. p. 256
What are the torque specs for wheel lug nuts on New Holland LM415A?
The torque specification for wheel nuts on the New Holland LM415A is 630 Nm (464 ft-lbs). This information is consistently found in the Front Axle and Rear Axle sections of the manual. p. 361
How to diagnose and reset fault code E-10 on New Holland LM425A?
The fault code E10 indicates an issue with the "speed sensor plus" in the transmission's electrical system. However, the manual does not provide a specific diagnosis or reset procedure for this fault code, advising instead to contact an authorized dealer for assistance with faults indicated by LED flashes. p. 262
What is the torque specification for engine mounting bolts on New Holland LM445A?
The torque specification for engine to frame mounting bolts on the New Holland LM445A is 65.8 Nm (48 ft-lbs). p. 621
Is this New Holland LM415–LM445 Series Repair Manual a digital download?
Immediate download of the complete 944-page searchable Repair Manual. Access it on any device, from a laptop at your desk to a phone in the field.
Are there any print restrictions on this New Holland LM415–LM445 Series manual?
Zero restrictions. The PDF is DRM-free. Print whatever sections you need to take out to the shop. Standard letter or A4 paper works.
Are electrical wiring diagrams included in this New Holland LM415–LM445 Series?
Yes, this New Holland LM415–LM445 Series Repair Manual includes complete electrical wiring diagrams, wire routing, and connector pinouts.
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